D20419-80 Datasheet, PDF (91/386 Pages) ITT Industries – Military/Aerospace

MIL-C-83733
DPK
Coaxial Contact/Assembly
249-5500-010 Socket*
249-5500-011 PIN*
INSULATOR, BEAD
BODY INSERT
RING, OUTER
CONTACT, PIN
BODY ASSEMBLY
COAXIAL CABLE
RG-180/U OR RG-195/U
STEP 1.
Slide outer ring over cable as shown (Figure 1).
STEP 2.
Strip cable as shown (Figure 1).
STEP 3.
Install body insert, insulatro bed, and contact on cable as shown
(Figure 2.)
STEP 4.
With body insert, insulator bead, and contact firmly in place, crimp the
contact with tool M22520/2-01 (setting number 3) and loacator
M22520/2-30 (Figure 2). Caution: The assembled componenets must
be tightly in place after crimping.
CONTACT, SOCKET
BODY ASSEMBLY
STEP 5.
Slide body assembly over componenets and under shield until firmly
bottomed in place. Locate outer ring over shield and against body as
shown (Figure 3).
STEP 6.
With cable and body assembly securely held together, hex crimp the
outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex
crimp, firmly bottom the outer ring against the shoulder of the hex die
before compressing the handles.
*These contacts are used in the F59C7 layout.
249-5500-012 Socket*
249-5500-013 PIN*
BODY INSERT
RING, OUTER
SLEEVE
HEAT SHRINK
INSULATOR, BEAD
CONTACT, PIN
BODY ASSEMBLY
COAXIAL CABLE
RG-188/U
CONTACT, SOCKET
BODY ASSEMBLY
STEP 1.
Slide heat-shrink sleeve and outer ring over cable as shown.
STEP 2.
Strip cable as shown (Figure 1). Caution: Do not nick shield wires.
STEP 3.
Install body insert, insulator bead, and contact on cable as shown.
STEP 4.
With body insert, insulator bead, and contact firmly in place, crimp the
contact with tool M22520/2-01, using setting number 3 and loacator
M22520/2-30 (Figure 2). Caution: The assembled componenets must
be tightly in place after crimping.
STEP 5.
Slide body assembly over componenets and under shield until firmly
bottomed in place. Locate outer ring over shield and against body as
shown (Figure 3).
STEP 6.
With cable and body assembly securely held together, hex crimp the
outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex
crimp, firmly bottom the outer ring against the shoulder of the hex die
before compressing the handles.
STEP 7.
The final step is to shrink the heat sleeve in place with a hot air source
of 149 C to 327 C (300 F to 621 F) (Figure 3).
*These contacts are used in the G59C7 layout.
NOTES: 1. These assembly instructions apply to 249-5500-010,
and 249-5500-011.
2. The following assembly tools are required:
a) CCT-C9 hex crimp tool
b) MS3198-Q W/L-3198-C1 contact crimp tool and
locator
c) 149 C(300 F) hot air gun (recommended): Regal
heat Gun No. 9A)
d) Blades, scissors, and picks
5/16 +_ 1/64
(7.94 +_ 0.40)
13/64 +_ 1/64
(5.16 +_ 0.40)
3/16 +_ 1/64
(4.76 +_ 0.40)
BODY INSERT
8 INDENT CRIMP
CONTACT, PIN
OR SOCKET
INSULATOR, BEAD
CENTER CONDUCTOR
MUST BE VISIBLE
IN INSEPECTION HOLE
HEX CRIMP
RING, OUTER
BODY ASSEMBLY
NOTES: 1. These assembly instructions apply to 249-5500-010,
and 249-5500-011.
2. The following assembly tools are required:
a) CCT-C9 hex crimp tool
b) M22520/2-01 contact crimp tool and locator
c) 149 C(300 F) hot air gun (recommended): Regal
heat Gun No. 9A)
d) Blades, scissors, and picks
3/8 +_ 1/64
(9.52 +_ 0.40)
13/64 +_ 1/64
(5.16 +_ 0.40)
1/8 +_ 1/64
(3.18 +_ 0.40)
BODY INSERT
8 INDENT CRIMP
CONTACT, PIN
OR SOCKET
INSULATOR, BEAD
CENTER CONDUCTOR
MUST BE VISIBLE
IN INSEPECTION HOLE
HEX CRIMP
RING, OUTER
SLEEVE,
HEAT SHRINK
BODY ASSEMBLY
Dimensions are shown in inches (millimeters).
Dimensions subject to change.
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