D20419-80 Datasheet, PDF (205/386 Pages) ITT Industries – Military/Aerospace

MIL-C-5015 Firewall Connectors
Assembly Instructions
Recommended Procedures
* 1. Remove Formica retaining ring (or the ce-
ramic retaining ring) from contact (Figure 1).
2. Crimp contact to wire.
3. Slip endbell (or junction shell), retaining ring,
and washer over wire bundle.
4. Push contact thru rear insulator. (Contact
should extend sufficiently to accomplish
Step 5.)
CONTACT RETAINING CLIP
MS-K
5. Attach Formica retaining ring onto the con-
tact (see Figure 1).
6. Seat each contact securely in rear insulator.
7. Assemble front insulator on engaging end of
contact.
8. Slide insulator assembly into hardware.
9. Slide washer and insulator retaining ring into
place, making sure that insulator retaining is
fully seated in groove.
10. Slide endbell or junction shell down wire
bundle and attach to shell (or barrel).
INSERT
RETAINING
WASHER
STEEL BARREL
STEEL COUPLING NUT
FRONT
INSULATOR
CONTACT
(CRIMP-ON
TERMINALS)
REAR
INSULATOR
FIGURE 1
INSERT
RETAINING
RING
STEEL ENDBELL
*NOTE: For MS-K Assembly it is not neccessary to remove the ceramic retaining ring used on sizes 16
and 12 contacts for MS-K providing that the crimp tool M22520/1-01 is used with the TH119 turret.
However, the formica ring must be removed if using the crimp tools listed below.
When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica
retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the
ceramic or formica retaining rings must be removed before crimping.
Contacts, Crimp Tools, Contact Kit Part Numbers
MS-K Contacts and Crimp Tools can be ordered separately
Contact Size
Part Number
Wire Accom.
16-Pin
8S-36
16 Pin*
8S-36
16 Socket
8S-16S
16 Socket
12-36
16 Socket*
12-36
12 Pin
330-0187-000
030-1154-000
031-0497-000
031-0498-000
031-0728-000
330-0188-000
16-18-20
16-18-20
16-18-20
16-18-20
16-18-20
12-14
12 Socket
031-0499-000
12-14
8 Pin
330-0189-000
8
8 Socket
031-0500-000
8
4 Pin
330-0190-000
4
4 Socket
031-0501-000
4
0 Pin
330-0191-000
0
0 Socket
031-0502-000
0
Crimp Tool
MS22520/1-01
MS3191-1
MS22520/1-01
MS3191-1
MS22520/1-01
MS3191-1
MS22520/1-01
MS3191-1
MS22520/1-01
MS3191-1
MS22520/1-01
MS3191-1
MS22520/1-01
MS3191-1
CBT600B or
CBT600
CBT600B or
CBT600
CBT600B or
CBT600
CBT600B or
CBT600
CBT600B
CBT600B
Locator
TH119 Turret
L16-3191-8
TH119 Turret
L16-3191-8
TH119 Turret
L16-3191-8
TH119 Turret
L16-3191-7
TH119 Turret
L16-3191-7
TH119 Turret
L12-3191-4
TH119 Turret
L12-3191-4
CCHP8
CCHP8
CCHP4
CCHP4
CCHP0-6
CCHP0-6
*These contacts must be used when ordering contact arrangments 24-28 pin or socket, 28-21 pin or socket, and 20-27 socket only.
†Crimp heads are only applicable for contact sizes 8, 4, and 0.
Crimp Head†
-
-
-
-
-
-
-
CCH8-1
CCH8-1
CCH4-1
CCH4-1
CCH0-1
CCH0-1
MS-K Contacts Assembly Kit
With Contact and Retaining Ring
Contact Size
16-Pin
8S-36
16 Pin*
8S-36
16 Socket
8S-16S
16 Socket
12-36
16 Socket*
12-36
12 Pin
Kit Part Number
320-0002-000
320-0001-000
320-0013-000
320-0005-000
320-0008-000
320-0009-000
12 Socket
320-0007-000
8 Pin
320-0010-000
8 Socket
320-0014-000
4 Pin
320-0011-000
4 Socket
320-0006-000
0 Pin
0 Socket
320-0012-000
320-0015-000
Dimensions are shown in inches (millimeters).
Dimensions subject to change.
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