D20419-80 Datasheet, PDF (187/386 Pages) ITT Industries – Military/Aerospace

MIL-C-5015 Connectors
Accessories
F80 Assembly Instructions
ITT Cannon provides a complete line of crimp insertion and extraction
tooling to be used with CA-F80 contacts as follows.
Contact
Size
Hand Crimp
Tool*
Loca-
tor
Power Crimp
Tool**
Crimp
Head
Locator Gauge
16
M-22520/1-01 TH-70-1 CBT-530
12
M-22520/1-01
TP567 CBT-600/600B CCH-12-7 CCHP-12-2
-
8
-
-
CBT-600/600B CCH-8-1 CCHP-8-1 CCH-8-1
4
-
-
CBT-600/600B CCH-4-1 CCHP-4-1 CCH-4-1
0
-
-
CBT-600B
CCH-0-1 CCHP-0-9 CCH-0
*The M-22520/1-01 is the MIL standard crimp tool for #12 thru #20 contacts and
when used with crimp #12, 16 and 20 contacts for the CA-F80.
**The CBT-600 is recommended for crimping of #4 thru #12 contacts. The CBT-600B
for #0 thru #8. The appropriate locators and crimp heads are available as shown
above
CBT-600
Crimp Tool
Insertion of Contacts
M22520/1-01
Crimping Contacts
1. Check the crimp tool to be sure that the proper
crimp head locator is used
2. Cycle the tool to be sure the indentors are
open.
3. Place the contact, mating end first, into the
tool.
4. Insert the stripped wire into the hollow end of
the contact. Be sure the wire is inserted as far
as it will go.
5. Close the tool completely to crimp. Unless the
tool is closed completely, the tool will not
release the contact.
6. Remove the crimped contact from the tool.
Check the inspeection hole to verify that the
wire is fully inserted.
Insetion/Extraction Tools
CIT
CET
Insetion and extraction tools used for these con-
nectors are available for contact sizes 16 thru 0 as
shown.
Contact
Size
16
12
8
4
0
Insertion
Tools
CIT-16
(038895-0000)
CIT-12
(038896-0000)
CIT-8
CIT-4
CIT-0
Extraction
Tools
CET-16-4
(038888-0004)
CET12-2
(038890-0002)
CET-8
CET-4
CET-0
Handle
Color
Blue
Yellow
Red
Blue
Yellow
1. Before inserting the contacts, remove the end-
bell, grommets, and ferrule from the recepta-
cle. Remove the endbell, grommet, ferrule, and
coupling nut from the plug. Slide the hardware
over the wire bundle in the proper order for
reassembly after all the contacts are inserted.
2. To assist insertion of contacts, lubricate insert
cavities with isopropyl alcohol. Alcohol will
evaporate and will not leave a conductive film.
Caution: Never use any lubricant other that
isopropyl alchol. Hold the plug or receptacle
body firmly and insert the wired contacts as far
as possible by hand. Starting at one side of the
insulator, work progressively from contact to
contact across the layout. When inserting sock-
et contacts, be sure to provide fixture space
below the front face to permit length of guide
pins for #16 and #12 contacts to clear
insulator face.
3. Place the correct insertion tool on the contact
so that the wire runs along the groove in the
tool. (Tool tip will butt against the shoulder.)
4. Beginning with a cavity on the outer edge of
the plug. apply a slow, even pressure perpen-
dicular to the insulator face until the contact
snaps into position. If contacts are not inserted
all the way prior to removing insertion tool, do
not try to reinsert the insertion tool. Instead,
using the extraction tool, push the contact back
to position it was in when the insertion tool
was originally placed over the contact for
push-in; other wise the inside of contact cavity
may be damaged by reinserting the insertion
tool.
5. Inspect the front end of the insulator to assure
that the contacts are inserted to the proper
depth.
Completion
After all the cavities have been filled, slide the
hardware back into position on the barrel. Tighten
the endbell until the ferrule and endbell are flush.
Compression of the grommet in this manner results
in maximum sealing characteristics of the plug.
CBT-520/530
Recommended Wire Stripping
SIZE 16
1/4"
SIZE 12
1/4"
SIZE 8
7/16"
SIZE 4
5/8"
Contacts
Contact Size
16S
16
12
8
4
0
SIZE 0
11/16"
Contact Part Numbers
F80
Pin
330-0345-016
Socket
031-0554-161
330-0351-016
031-0560-161
330-0351-012
031-0560-121
330-0351-008
031-0560-081
330-0351-004
031-0560-041
330-0351-000
031-0560-001
Guide Pins
Guide pins are used to assist insertion of socket
contact Sizes #16 and #12. Larger sizes do not
require guide pins.
Contact
Guide Pin
#16
226-1017-000
#12
226-1018-000
Wire Hole Fillers
Size
16
12
8
ITT Cannon
Part Numbe
225-0017-000
225-0018-000
225-0019-000
MS Number
MS25251-16
MS25251-12
MS25251-8
Extraction of Contacts
1. Select the appropriate tool. (Tool tips are
reversible for either pin or socket.) Place the
extraction tool over the pin or into the socket.
2. Apply a slow, even pressure to push the contact
out of the rear of the insulator.
Dimensions are shown in inches (millimeters).
Dimensions subject to change.
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