10-503140-032 Datasheet, PDF (419/437 Pages) Amphenol Corporation – The Interconnection Leader

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Overmolding
Cable Solutions
A Wide Range of Capabilities
ArmorLite™
Overmolding
• Amphenol excels in overmolding cable
technology, perfect for ruggedized
power applications.
• Custom overmold solutions utilize either
low or high pressure manufacturing
methods, and include various
environmental materials.
• Overmolding techniques can include
straight and right angle mechanical strain
relief in a variety of backshells as well as
overmolded in SantoPrene^® and other
elastomeric materials.
Environmental Capabilities
• Temperature Range: -40° to 200° C capable
• Fluid Resistance: oil, battery acid,
hydraulic fluid, diesel
• Flammability: UL94V-O
• Waterproof: IP67
Mold/Press Capability
Shot Size
Material
Production Tooling Time
Type of Process
Testing Capabilities
Over 40 presses: vertical,
horizontal, shuttle base
85 cm^3, Discrete Parts: 200 cm^3
PA, PPA, PBT, PET, TPV, PU, PP, PVC,
ABS…. others
Simple Tool: 4-6 wks, Complex/High
Volume: 10-12 wks
Pre-Mold/Pot and Mold
Hi-Pot up to 1000 VDC/AC
DWV up to VDC/AC (0.1mA)
IR, 1Gohm
Wire Processing, pull test, crimp inspec-
tion with CFM
Primary Wire and ArmorLite
• Amphenol is a recognized supplier of
primary wire and specialized cable.
• Cable designed for harsh
environment applications.
• Production facility includes wire
extrusion and cabling lines along
with 5 ArmorLite twisters.
• Polyurethane cable jacketing
also available.
ArmorLite Features
• Low cost
• Improved crush factor
• Light weight
• Flexible bend radius
• Abrasion resistant
• Cable sizes .210” to .500”
• Durable, UV stabilized
polyurethane cable jacket
• Operational temp -40° to +70° C
High-Speed Cable
High-Speed Cable Assemblies
Amphenol provides a large array of cable
assemblies with high speed quadrax and
differential twinax contacts, as well as coax
and concentric twinax contacts. From a
simple one-cable interconnection, to a
multiple cable system, Amphenol can
design and supply your cable needs for high
frequency contacts and connectors.
Cables with various electrical
protocols, including:
• 100 Base-T
• 1,000 Base-T, -CX, Gigabit Ethernet
• USB 2.0
• IEEE 1394B Firewire
• Ethernet, USB
• And others
418 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com