10-503140-032 Datasheet, PDF (109/437 Pages) Amphenol Corporation – The Interconnection Leader

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MIL-DTL-38999, Series I LJT, II JT, III TV, & SJT
Application Tools
108
Series III TV Series II JT Series I LJT
SJT
The following data includes information pertaining to the appli­
cation tools which have been established for crimping, inserting,
and removing contacts incorporated in the TV, CTV and MIL-
DTL-38999 Series III connectors. For additional information on
coax, twinax and triax contact tools see High Speed Contact
section of this catalog. All crimping tools included are the “full
cycling” type and when
used as specified in the installation instructions (L-624 and
L-844) covering the TV, CTV and MS series connectors,
will pro­vide reliable crimped wire to contact terminations.
There is a possibility of additional crimping tools other
than those included being available at present or in the
future for this specific applic­ ation.
CRIMPING TOOLS
Contact Size/Type
12 Pin and Socket
16 Pin and Socket
Crimping Tool
M22520/1-01
M22520/1-01
M22520/7-01
Turret Die or Positioner
M22520/1-04
M22520/1-04
M22520/7-04
20 Pin and Socket
22, 22D, 22M Pin
22, 22D, 22M Socket
Series I, III
22D Socket Series II
8 Twinax Center Pin and
Socket
8 Twinax Intermediate
Outer Pin & Socket
M22520/1-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/7-01
M22520/2-01
M22520/5-01
M22520/1-04
M22520/2-10
M22520/7-08
M22520/2-09
M22520/7-07
M22520/2-07
M22520/7-05
M22520/2-06
M22520/7-06
M22520/2-37
M22520/5-200
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact. The above crimping tools and
positioners are available from the approved tool manufacturer.
Contact Size/Type
8 Coaxial Inner
Pin and Socket
8 Coaxial Outer Pin
and Socket
Crimping Tool
M22520/2-01
M22520/5-01
Turret Die or
Positioner
M22520/2-31
M22520/5-05
Die Closure B
16 Coaxial Inner
Pin and Socket
16 Coaxial Outer
Pin and Socket
12 Coaxial Inner
Pin and Socket
12 Coaxial Outer
Pin and Socket
10 (Power)
M22520/5-01
M22520/10-01
M22520/2-01
M22520/5-41
Die Closure B
M22520/10-07
Die Closure B
M22520/2-35
M22520/4-01 M22520/4-02
M22520/2-01 M22520/2-34
M22520/31-01 M22520/31-02
TP-201423
Use with
Contact Size
10 (Power
12
16
20
22
22D, 22M
8 Coaxial
8 Twinax
INSERTION TOOLS
Plastic Tools
Metal Tools
Angle Type
Straight Type
MS Part Number
Color
MS Part No. Commercial Part No. Commercial Part No.
M81969/14-05* Gray / (White) M81969/8-11
†
†
M81969/14-04* Yellow / (White) M81969/8-09
11-8674-12
11-8794-12
M81969/14-03* Blue / (White) M81969/8-07
11-8674-16
11-8794-16
M81969/14-10* Red / (Orange) M81969/8-05
11-8674-20
11-8794-20
M81969/14-09
Brown/White
M81969/8-03
11-8674-22
11-8794-22
M81969/14-01* Green / (White) M81969/8-01
11-8674-24
11-8794-24
None Required
None
M81969/46-06**
None
Color
Green
Yellow
Blue
Red
Brown
Black
Red
Use with
Contact
Size
10 (Power)
12
Plastic Tools
MS Part
Number
M81969/14-05*
M81969/14-04*
Color
(Gray) / White
(Yellow) / White
REMOVAL TOOLS
Metal Tools
Angle Type
Straight Type
For Unwired Contacts
Commercial Commercial
Commercial Part No. MS Part No.
Part No.
Part No.
Color
†
M81969/8-12
†
†
Green / White
11-10050-11
M81969/8-10
11-8675-12 11-8795-12 Yellow / White
16
20
22
22D, 22M
8 Coaxial
8 Twinax
M81969/14-03*
M81969/14-10*
M81969/14-09*
M81969/14-01*
M81969/14-12
M81969/14-12
(Blue) / White
(Orange) / Red
(Brown)/White
(Green) / White
Green
Green
11-10050-10
11-10050-9
11-10050-8
11-10050-7
None
None
M81969/8-08
M81969/8-06
M81969/8-04
M81969/8-02
None
M81969/46-12**
11-8675-16
11-8675-20
11-8675-22
11-8675-24
11-9170
11-9170
11-8795-16
11-8795-20
11-8795-22
11-8795-24
DRK264-8††
N/A
Blue / White
Red / Orange
Brown/White
Green / White
N/A
N/A
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specified, the plastic tools must be used.
* Double end insertion/removal tool.
** Twinax insertion tools are available only in a straight type, metal version.
† To be determined.
†† Contact Daniels Manufacturing Co. for availability.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com