409-10029 Datasheet, PDF (9/31 Pages) Tyco Electronics – When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements.

Stripping Module 1490503-[ ] and 1490501-[ ]
409-10029
2. Remove the applicator and terminal reel.
3. Remove the left guard by lifting out the hinge pin. The guard is replaced by a new left guard. The pin
is reused.
4. Remove the door latch and CE switch key from the left guard and save.
5. Disconnet the electrical cable from inside the CE switch and remove the switch from the right door.
The switch gets remounted on the new right guard.
6. Unlpug the work light and remove from the guard. The work light is reused.
7. Unplug the interlock switch and remove from guard. The switch is reused.
8. Remove the right guard by lifting out the hinge pin. The guard is replaced by a new right guard. The
pin is reused.
9. Remove the base plate assembly from the terminator. The rear stop, the clamp, ”T” handle, spring,
and screws will be reused.
10. Remove the adaptor post, applicator lock, and spring. The applicator lock and spring will be reused.
11. Remove the reel support bracket and save.
12. Remove the top plastic cover and save.
13. Remove the electrical control box cover and save.
14. Disconnect the blue wire from terminal 4 and brown wire from terminal 3 of the main power rocker
switch. See Drawing 1490843, Sheet 15 and Sheet 16.
15. Remove the air feed shut off valve and save (if applicable).
B. Installation of the Stripping Module Field Kit 1490503-[ ] in the Model G" Terminating Machine
NOTE
Refer to Drawings 1490843 and 1490503.
i
1. Install the new adaptor post with the old applicator lock and spring.
2. Install old rear stop, clamp, spring, and special screw 1490819–1 onto the new base plate.
3. Install the new base with the transfer, grip, and strip assemblies onto the Model “G” Terminating
Machine using the existing button head screws.
4. Check the shut height and shim as necessary.
5. Partially loosen the button head screws holding the base plate to the terminator.
6. Install an applicator and check for proper alignment of the applicator ram in the adaptor post of the
terminator. Move the base plate as necessary to achieve proper alignment.
7. Remove the applicator and tighten the button head screws.
8. Install the valve bracket and pneumatic assembly.
9. Install the old air feed shut off valve on the new valve bracket using the new longer air line and the
screws mounted in the bracket.
10. Install the left guard using the old hinge pin.
11. Install the work light, CE switch, and door latch onto the left guard (see Drawing 1490843,
Sheet 10).
12. Install the right guard using the old hinge pin.
13. Mount the CE switch, pressure regulator, air blast block, and door switch onto the right guard (see
Drawing 1490843, Sheet 8).
Rev C
Tyco Electronics Corporation
9 of 31