409-10029 Datasheet, PDF (13/31 Pages) Tyco Electronics – When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements.

Stripping Module 1490503-[ ] and 1490501-[ ]
409-10029
29. Install the cover on the Stripping Module control box.
30. Install the cover on the Model “G” Terminator electrical box.
31. Reconnect electrical power to the Model “G” Terminator.
32. “Power up” the machine in the INPUT MONITORING mode according to instructions in the customer
manual.
33. Check for proper functioning of all the inputs by manually cycling the stripping module.
34. After the unit appears to be functioning normally, perform the following checks as follows:
a. Remove the applicator (if it is still in the terminator).
b. Return the Model “G” Terminator ram to the top of its travel.
c. Connect air and turn on the main air shut off valve.
d. Close the guard.
e. “Power up” the stripping module by pressing the green “power up” button.
f. Check for errors that may have occurred during power up.
g. Use the Error Code Table (Figure 10) to diagnose and correct any errors.
35. Verify proper functioning of the stripping module by entering Step Mode and stepping through a
complete cycle. If the unit is functioning properly, you may begin normal operation.
3.3. Installation of (Factory Installed) Stripping Module 1490501-[ ] and Model G" Terminator
DANGER
The AMP-O-LECTRIC Model G" Terminating Machine is heavy. To avoid personal injury, do not attempt to lift the
machine by hand.
Place the terminating machine crate onto a bench or work area. Remove all mounting bolts securing the
terminating machine to the shipping pallet.
NOTE
Optional lift ring (M12 X 20 eye bolt) is customer supplied.
i
CAUTION
!
If the optional lift ring is used, install it carefully. A 19.05-mm [.75-in.] thread length engagement is required for the lift
ring to support the machine, which weighs approximately 109 kg [240 lb]. Be sure the locking screw for the reel
support is backed out, in order to achieve the 19.05-mm [.75-in.] thread length engagement required to lift the
machine.
Attach a suitable hoist to the lift ring, lift the machine, and place it in the selected operating location. After the
machine is in its final position, remove the lift ring and replace it with the reel mounting support.
CAUTION
!
Do not attempt to cycle the terminating machine with the lift ring in place. Damage to the machine could occur if the
lift-ring is not removed prior to operation.
Insert the reel support post into the hole in the top of the machine and turn the post clockwise until the threads
begin to bottom out. Then turn the post counterclockwise until the flat on the threaded portion of the reel
support is aligned with the locking screw. Tighten the screw. Attach the reel support arm to the reel post. Be
sure to align the tabs on the reel support arm with the slots in the end of the reel support post. The adjusting
screw should be to the right side (while facing the machine) of the horizontal bar on the support post. Secure
the reel support arm to the post by inserting the locking pin into the hole in the support post.
Attach the terminal strip guide included with the machine with the two thumbscrews supplied. Mount the guide
on the left guard for side–feed applicators. Mount the guide on the right guard for end–feed applicators.
Rev C
Tyco Electronics Corporation
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