409-10029 Datasheet, PDF (10/31 Pages) Tyco Electronics – When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements.

Stripping Module 1490503-[ ] and 1490501-[ ]
409-10029
14. Mount the micro switch from the right guard onto the switch bracket 1490834–1.
15. Mount the switch bracket onto the new right door as shown in Drawing 1490503.
16. Mount the TDC switch (see Drawing 1490843, Sheet 7).
17. Install the tonk rod, tonk foot, lever, “T” handle off the old base plate.
18. Make sure the transfer mechanism is pushed to the right.
19. Manually cycle the terminator to bring the tonk foot down to the lower gripping jaw.
20. Adjust the tonk foot so that it is flush with the front of the lower jaw and has 1mm to 2mm [.040 In. to
.080 In.] clearance between it and the upper jaw.
NOTE
If running light-duty applicators, adjust the tonk foot so that it clears the applicator housing.
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21. Return the Model “G” Terminating Machine ram to the top dead center position.
22. Install the stripping module control box on the left side of the terminator.
NOTE
Original work light cable may need to be unbundled from other cables to reach the work light plug position.
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23. Pass the work light wire through the cable clamp and plug into original work light cable (see Drawing
1490843, Sheet 10).
24. Install and route wires and tubing as shown in drawing 1490843.
25. The following cables exit through the gland nuts on the stripping module control box and must be
attached to the machine. See Drawing 1490843 and attach as follows:
S Tooling–in–Place Switch Cable C1 to the transfer sub–assembly (refer to Sheet 6);
S Pull–back Switch Cable D1 to stripper sub–assembly (refer to Sheet 4);
S Tonk Switch Cable D2 to gripper sub–assembly (refer to Sheet 3);
S Side Transfer Switch Cable C2 to transfer sub–assembly (refer to Sheet 6);
S Wire Start Sensor Cable B to stripper sub–assembly (refer to Sheet 5);
S Termiantor TDC Switch Cable J to TDC Switch by Model “G” Terminator ram (refer to Sheet 7);
S Air Valve Cable E to pneumatic assembly on right guard (refer to Sheet 12).
26. Install the following to the stripping module control board (refer to Drawing1490843, Sheet 18):
NOTE
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NOTE THAT the jumper (W1 on Figure 5) connector on the stripping module control board must be in Position 2-3 for
operation in the Model G" Terminator. Position 1-2 is reserved for operation in the Entry Level Terminator. Refer to
Figure 5.
a. Install Foot Switch Signal Cable S.
S Install P7 to J7;
S Install P8 to J8; and
S Install ground wire to the ground stud inside the control box.
b. Install Interlock Switch Cable Q through the cable clamp at the rear of the control box to J11 on the
control board.
c. Install Cable R.
S Remove “knock out” from the rear of the control box.
S Remove two screws and nuts on either side of knock out.
S Install CPC connector from Cable R into “knock out” using the two screws and nuts. (The flange
and wires should be located inside the control box.)
S Install P17 to J17 of control board.
S Install P18 to J18 of control board.
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Tyco Electronics Corporation
Rev C