409-10029 Datasheet, PDF (12/31 Pages) Tyco Electronics – When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements.

Stripping Module 1490503-[ ] and 1490501-[ ]
409-10029
NOTE
i
If the Model G" Terminating Machine is equipped with an auto-adjust feature, pass the wires from the auto-adjust
motor through the opening in the control box ABOVE the AC power cable.
c. Install AC Power Cable H to ground connection.
Note that there are two different style Model G" Terminating Machine control boxes:
- New style -- Part Number 318900-[ ] (Revision F and later) and Part Number 354570-[ ] (Revision E and earlier); and
- Old style -- Part Number 318900-[ ] (Revision E and earlier)
Refer to part number and revision sticker fastened to the front mounting flange of the control box.
Ground Installation of New Style Model “G” Terminator Control Box
(see Drawing 1490843, Sheet 15):
S Disconnect the Model “G” Terminator ground wire (green wire with yellow stripe) from the
FASTON tab on the circuit board.
S Connect Ground Extension Wire T to the ground wire of AC Power Cable H.
S Connect the piggyback FASTON connector of Wire T to the FASTON post of the circuit board.
S Reconnect the Model “G” Terminator ground wire to the piggyback connector.
Ground Installation of Old Style Model “G” Terminator Control Box
(see Drawing 1490843, Sheets 16 and 17):
S Remove the Soft Start Resistor.
S Connect Ground Extension Wire U to the ground wire of the AC Power Cable H.
S Remove the top nut and lock washer from the ground post.
S Place the ring terminal of Ground Extension Wire U onto the ground post and reinstall and tighten
the nut and lock washer.
S Reinstall the soft start resistor.
28. Additional electrical cable installation:
a. Install Interlock Extension Cable V (refer to Drawing 1490843, Sheet 8):
S Attach Insert Interlock Extension Cable V to the interlock micro–switch located on the bottom of
the right door. (Attach the red or brown wire to the common terminal; attach the black wire to the
NO Terminal.)
S Cut the three position plastic connector housing (along with the terminals from the original door
interlock switch cable.
S Strip the insulation off the wires from 6.35mm to 7.14mm [.250 in. to .281 in.] from the tip of the
wire.
S Crimp the stripped wires into the Through–Splice Terminals of Interlock Extension Cable V. Match
the red or brown wire to the corresponding red or brown wire. Match the black wire to the
corresponding black wire.
S Route the cable as shown in Drawing 1490843, Sheet 8.
b. Install Interlock Extension Cable V (refer to Drawing1490843, Sheet 8)
S Route the old interlock cable and new Interlock Interface Cable Q through the new right guard
(see Sheet 8).
S Pass both cables through the gland nut of the CE switch.
S Attach the red or brown wire from both the cables to one of the screws.
S Attach the black wire from both cables to the other screw.
S Re–install the cover on the switch.
c. Adjust the guard door interlock switch and bracket as follows:
S Adjust the button head screw on the guard stop (Item 34 on Drawing 1490503) until the switch
bracket (Item 7 on Drawing 1490503) touches the screw when the right guard door is closed.
S Adjust the micro switch that is mounted on the switch bracket (Item 7 on Drawing 1490503) until it
is actuated by the gripper guard (Item 14 on Drawing1490503) when the guard doors are closed.
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Tyco Electronics Corporation
Rev C