409-10029 Datasheet, PDF (5/31 Pages) Tyco Electronics – When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements.

Stripping Module 1490503-[ ] and 1490501-[ ]
409-10029
Figure 2 contains specifications and requirements for the stripping modules.
Wire Range Base Module:
Maximum Insulation:
Cable Breakout:
Strip Length:
Gripping Jaw Pressure:
Noise:
Weight:
Height:
Electrical:
Air:
Physical Environment (Temperature):
Altitude:
Relative Humidity:
Transportation and Storage:
0.03mm - 2.0mm (32-14 AWG)
5.08mm (.200 In.)
Greater than 29mm (1.14 In.)
2.54mm - 10.16mm (.100 In. - .400 In.)
Variable air pressure
Less than 82dBa Typical at Operator Position with Standard Mechanical Feed
Applicator
4.55 Kilograms [10 lb.]
127mm [5 In.]
100-240 VAC, 50/60 Hz, single phase current
620-760 KPA [90-100 psi], 2.83 liters/sec (6 scfm)
4.45 C to 605 C [405 F to 1045 F]
Not Applicable
Less than 95% (non-condensing)
Store in a clean, dry environment after coating all surfaces lightly
with a rust preventing oil.
2.1. Functional Description (Figure 3)
Figure 2
The stripping module is a mechanism which will prepare discrete wire by stripping the insulation from the
conductor for preparation of a crimp onto a terminal.
The machine consist of three functional areas.
The transfer sub–assembly consists of the side transfer block, applicator latches, and the transfer air
cylinder. This sub–assembly provides a means of sliding the mechanism to the side so that the terminal
may be applied to the wire.
The gripper sub–assembly consists of the upper and lower grip jaws, the gripper mounting block, the left
and right gibs, the jaw drive block, and the gripper air cylinder. The gripper sub–assembly provides a
means of holding the wire during the wire stripping and terminal application process. The gripper
mechanism is “tonked” during the machine cycle to place the stripped wire in the terminal wire barrel.
The stripping sub–assembly consists of the U–block, the main block, the gibs, the blade drive block, the
blade adjust block, the inner and outer strip blades, the start sensor block, start sensor arm, the start
sensor, the start sensor air cylinder, the strip cam, and the strip air cylinder. This sub–assembly drives the
inner strip blade to cut through the wire insulation. It also moves part of the mechanism away from the
operator to pull the insulation slug off the wire. The mechanism also contains the wire start sensor to begin
the cycle.
Rev C
Tyco Electronics Corporation
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