409-32035 Datasheet, PDF (4/20 Pages) TE Connectivity Ltd – AMP-O-LECTRIC Model G II

409-32035
This manual contains information on operation, preventive maintenance, and adjustments of the
AMP-O-LECTRIC Model G II Terminator, PN 2217000-[ ]. See Figure 1.
Descriptions in this manual pertain to the controls and adjustments on the AMP-O-LECTRIC Model G II
Terminator machines only.
The various applicators that can be used in the machines are covered in applicator instruction sheets packaged
with each applicator. Applicator instruction sheets provide information on applicator installation, care, and
adjustment.
The specifications and requirements for the AMP-O-LECTRIC Model G II Terminator Machine are as listed
below:
— Deflection: 0.13 mm [.0046 in.] Maximum per 4,448 Newtons [1,000 lb] Crimp Force
— Noise: Less than 82 dBa Typical at operator position with standard mechanical feed applicator
— Weight: 77.3 Kilograms [230 lb]
— Height: 585 mm [23 in.] without reel supports
— Electrical: 100-240 Vac, 50/60 Hz, Single-Phase Current. Operating current is 3 amp.
— Air: 620-760 kPa [90-100 psi], 2.83 liters/sec (6 scfm) When required for use with air-feed applicators
— Physical Environment: Temperature: 4.45° to 40° C [40° to104° F]
Relative Humidity: Less than 95% (non-condensing)
Transportation and Storage: Store in a clean, dry environment after coating all
surfaces lightly with a rust preventing oil.
2. DESCRIPTION
The AMP-O-LECTRIC Model G II Terminator Machine was designed to be used as stand-alone semi-automatic
bench units. They are assembled with metric hardware.
NOTE
Measurements are in metric units [followed by U.S. customary units in brackets] unless otherwise indicated. Some commercial
items may contain non-metric hardware.
These machines accepts a wide variety of miniature (mini) quick-change applicators, with minor adjustments,
thus providing a great selection of terminals for many applications. Figure 2 lists changeover cams required to
run 1 1/8-in. stroke cams (for AMP-O-LECTRIC Model “K” terminating machines).
ORIGINAL APPLICATOR
1 1/8-in. Stroke Applicator for Model “K"
Terminating Machine
Heavy-Duty Industrial (HD-I) Applicator
FEED TYPE
Pre-Feed
Post-Feed
Pre-Feed/Post-Feed
Figure 2
CHANGEOVER CAM PN FOR THE MACHINES
(1 5/8-in. [41.25mm] Stroke Machines)
690602-6
690501-4
Refer to the HD-I Applicator customer drawing
for part numbers.
2.1. Functional Description
These machines provide the force required to crimp terminals in the applicator. A terminal is attached to the
wire by placing the wire in the crimp area and pressing the foot switch. The machine consists of four functional
areas:
1. The motor group includes an AC motor which drives a crankshaft. See Figure 3 and Figure 4. The
motor is activated each cycle and rotates the crankshaft one full revolution. A nut on the crankshaft
allows the motor and crankshaft to be cycled manually. The nut is accessed via an interlocked panel
in the top cover.
Rev C
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