409-32035 Datasheet, PDF (10/20 Pages) TE Connectivity Ltd – AMP-O-LECTRIC Model G II

409-32035
8. Mount the terminal reel on the reel support. Thread the terminal strip through the guard and into the
applicator according to the instruction sheet included with the applicator. If necessary, adjust the
lubricator bowl.
9. Align the product reel to the applicator by adjusting the reel flanges.
10. Close the guard.
NOTE
The guard door must be closed in order to operate the machine. See Paragraph 4.4.C.
4.3. Setup
Install a miniature applicator and terminals according to Paragraph 4.2.
1. Turn on the main power using the switch located on the front of the control panel.
2. Be sure the guard is closed.
3. Jog the machine (as described in Paragraph 4.3.B.) through a complete crimp cycle.
NOTE
Machine should be able to jog through the terminal and wire at maximum jog speed to determine crimp capacity.
4. Inspect the crimped terminal to verify that the terminal is being positioned properly within the
applicator.
5. Correct for any positioning errors according to the applicator instruction sheet, and repeat Steps 2 and
3 until a terminal is properly positioned.
6. Place a prepared wire in the crimp area and press the foot switch.
7. Inspect the completed crimp and make adjustments as necessary.
4.4. Mode Selection and Operation
The three basic modes of operation for this machine includes: Full-Cycle, Split Cycle, and Jog.
Full-Cycle Mode (Figure 9)
Depressing the footswitch (with the guard closed) causes the crankshaft to be rotated (at a speed defined
by the speed control buttons), through a complete revolution. This completes one full machine cycle.
Split Cycle Mode (Figure 9)
Depressing the footswitch once (with the guard closed) causes the crankshaft to be rotated (at a speed
defined by the speed control buttons), to the split cycle position. Depressing the footswitch a second time
causes the crankshaft to be rotated through the bottom position and back to the top position to complete
the machine cycle.
Rev C
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