409-32035 Datasheet, PDF (12/20 Pages) TE Connectivity Ltd – AMP-O-LECTRIC Model G II

409-32035
Jog Mode, Forward/Reverse (Figure 9)
Pressing either Jog button causes the crankshaft to be rotated at a reduced speed in the forward or
reverse direction until the Jog button is released or the crankshaft completes the cycle. If the Jog button is
released in mid-cycle and pressed again, the crankshaft will continue to rotate in the forward or reverse
direction at the reduced speed. If the machine does not complete the cycle, either adjust the speed control
buttons (as described below), or complete the cycle using the footswitch (at a speed determined by the
speed control buttons) after the Jog button has been pressed and released.
Holding the Jog button down for an extended period without completing the cycle will cause an error. To
clear the error, clear the problem area, and then press the Error Reset button. If the motor is stalled, it
may be necessary to manually cycle the machine to the home position. Refer to the CAUTION and
DANGER statements below for the proper manual cycling procedure.
CAUTION
While in the Jog mode, attempting to complete a crimp cycle with terminals and wire in the applicator may cause the motor to
stall. Although the machine can terminate some smaller terminals and wire, it may be necessary to turn “off” the machine and
manually cycle the machine to the home position. Manually cycle the machine by opening the top interlocked cover and
placing a customer supplied (22 mm) wrench on the crankshaft nut. Use the wrench to manually rotate the crankshaft. Be sure
to remove the wrench and re-install the top cover before attempting to operate the machine. The machine will not run with
cover removed. See Figure 3.
4.5. Adjusting the Motor Speed
The speed of the motor is adjusted using the Decrease Speed and Increase Speed buttons on the membrane
keypad (see Figure 9). The Decrease and Increase buttons are used to adjust the motor speed for Full-Cycle,
Split Cycle, and Jog modes. The speed setting in Full and Split Cycle modes is independent from the speed
setting used in the Jog mode. Both speed settings are retained in memory by the CPU / motor controller.
During Full and Split Cycle modes the last set motor speed is on the display. When the Jog button is pressed,
the display will change to show the last set Jog mode speed. The Jog mode speed will continue to be displayed
until the footswitch is pressed to change to Full or Split Cycle modes.
In Full and Split Cycle modes, a single “>” shown on the display indicates the motor speed is set for 60% of the
maximum operating speed value. Each additional “>” on the display increases the motor speed by 8%.
In Jog mode, a single “>,” shown on the display indicates the motor speed is set for 10% of the maximum
operating speed value: each additional “>” shown increases the motor speed by 10%.
4.6. Crimp Height Adjustment
Refer to the instructions provided with the applicator to perform this adjustment. Refer to Paragraph 6.3. for
procedures to adjust the crimp height using the machine precision adjustment feature.
4.7. End-Feed/Side-Feed Applicator Conversion
When changing from an end-feed applicator to a side-feed applicator (or from a side-feed applicator to an end-
feed applicator), the reel support assembly must be moved to the opposite side of the machine. With the
terminal reel removed, lift and rotate the reel support bar to the opposite side of the machine. Mount the
terminal reel on the reel support and load the terminal strip into the applicator. Remove the metal terminal lead-
in and thumbscrews and move to the opposite side of the machine. Move the machine lubricator bowl to the
opposite side of the machine as required.
NOTE
Lubricator Bowl Assembly PN 354550-3 is an optional accessory. When using an Ocean Side-Feed or End-Feed applicator,
the lubricator assembly part numbers are 2119955-1 and 2119955-2, respectively.
Rev C
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