409-10012 Datasheet, PDF (25/26 Pages) TE Connectivity Ltd – AMP-O-MATIC Side-Feed Stripper-Crimper

409-10012
PROBLEM
Machine will not start; No air “HISS”
or “POP” at foot switch when
depressed.
CAUSE
Air NOT present at RV1, Port A, Line 1 when
foot valve is depressed.
REMEDY
Clean or replace blocked filter.
Repair blocked or open lockout valve, 552 kPa [80 psi]
on meter.
Defective or OPEN foot valve.
Defective “Hand/Auto” switch.
Air NOT present at RV2, Port 3, Line 2.
S1 Defective.
Door OPEN.
Grippers and blades close, then
machine stops.
LV5 defective or misadjusted.
NOTE: LV5 must be engaged for troubleshooting from this point on.
Air NOT present at RV2, Port 2, Line 3,
when foot valve is depressed.
Clean/Lubricate or replace RV2.
Threshold sensor.
Air NOT present at P3, Port B, Line 5.
Clean/Lubricate or replace defective RV1.
Gripper and blades WILL NOT close when Clean/Lubricate or replace defective P1.
foot valve is depressed.
Air NOT present at P3, Port B, Line 5.
Clean/Lubricate or replace defective LV1.
Reposition misaligned LV1.
Air present at P3, Port B, Line 5.
Clean/Lubricate or repair stripping assembly.
Clean/Lubricate or replace defective P3.
Grippers and blades close and
retract, then machine stops.
Air NOT present at P2, Port A, Line 6.
Air present at P2, Port A, Line 6.
Replace defective retract cylinder.
Reposition misaligned LV6.
Replace defective LV6.
Clean/Lubricate or replace defective P2.
Ram down, machine stops, blades Ram not completely down.
and grippers close.
Air NOT present at P1, Port B, Line 7
Air is present at P1, Port B, Line 7.
Defective main cylinder; call Technical Assistance
Center for assistance. See Page 2.
Inspect for loose or binding/broken linkage - lubricate.
Defective main cylinder; call Technical Assistance
Center for assistance. See Page 2.
Repair/Replace Defective LV2
Clean/Lubricate or replace defective P1.
Clean/Lubricate or repair stripping assembly.
Ram down, machine stops, blades
and grippers open.
Air is present at P1, Port A, and B.
Air NOT present at P2, Port B, Line 8.
Air is present at P2, Port B, Line 8.
Clean/Lubricate or replace defective strip blade
cylinder.
Clean RV2.
Replace defective LV3.
Clean/Lubricate or replace defective P2.
Inspect for loose or binding/broken linkage - lubricate.
Figure 12 (Cont’d)
Rev E
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