409-10012 Datasheet, PDF (22/26 Pages) TE Connectivity Ltd – AMP-O-MATIC Side-Feed Stripper-Crimper

409-10012
3. Remove screw securing each stripping blade (refer to applicator Parts List), and stabilizer bar (Item No. 64)
on RIGHT side, to blade mounting blocks. Note orientation of blades and stabilizer bar for installation
purposes. Make sure blades are seated in the recess of the blade mounting block.
4. Install new blades and/or stabilizer bar in the reverse order of removal.
5. Adjust stripping blade closure as described in Section 6.
6. Close front door of machine after completing adjustments.
7.5. Feed Pawl Replacement (See Drawing 1320895)
The feed pawl (Item No.130) is attached to the feed finger (133) and engages in the feed points of the terminal
strip to advance the strip one position for each cycle of the machine. To replace, perform the following:
1. Push down lockout valve and disconnect air supply.
2. Open front door of machine to gain access.
3. Remove screw (131) and washer (127) securing feed pawl to feed finger.
4. Install new feed pawl in the reverse order of removal. BEFORE tightening screw, move feed pawl as
required to align tip with feed point in terminal strip. When properly centered in strip guide, the feed pawl can
be raised and moved to front or back.
5. Perform several test cycles, by operating machine as described in Section 4, to assure proper feeding of
terminal strip and positioning of lead terminals over anvil. If necessary, adjust feed as described in Section 6.
7.6. Shear Blade and Shear Plate Replacement (See Drawing 1320895)
1. Push down lockout valve and disconnect air supply.
2. Remove scrap guide, and remove shear assembly from base.
3. To replace shear plate (Item No. 84), remove four screws (85) securing scrap guides (86), (87), and shear
plate. Install new shear plate in the reverse order of removal.
4. To replace shear blade (81), remove retaining rings and groove pin, then lift blade out of holder (82). Install
new blade in the reverse order of removal.
7.7. Crimp Height Repair
Beneath the insulation disc on top of the applicator ram is one or more washers which may require replacement.
1. Subtract specified crimp height from the average crimp height of those recorded during wire crimp
adjustment in Section 6. This will be the thickness of washer(s) (Part No. 690125-1) to be ADDED to
thickness of existing washers under insulation disc.
2. Remove applicator ram from machine as described in Paragraph 7.1.
3. Turn ram upside down and secure ram mounting post.
4. Loosen setscrew in side of applicator ram securing ram mounting post, then unscrew ram body from post
leaving insulation disc and wire disc in position.
CAUTION
DO NOT REMOVE insulation and wire discs from ram mounting post. There are detent balls and springs installed which
may pop out and become lost if discs are removed.
!
5. Install a thickness of washer(s) on ram mounting post as determined in Step 1. If necessary, replace with
completely new washer of a thickness equal to the old washer plus the additional thickness determined in
Step 1.
6. Install ram body on post and tighten by hand until snug.
Rev E
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