409-10012 Datasheet, PDF (13/26 Pages) TE Connectivity Ltd – AMP-O-MATIC Side-Feed Stripper-Crimper

409-10012
5. Thoroughly inspect the machine for loose, damaged, or worn parts. Special attention should be paid to the
applicator tooling and scrap shear; replace tooling if necessary as described in Section 7, REPAIR AND
REPLACEMENT.
6. Using a small brush, remove all pieces of insulation and carrier strip chips, in and around the
entire machine.
5.4. Monthly Cleaning, Inspection and Lubrication
1. Close lockout valve, and disconnect the air supply.
2. Remove the machine cover and applicator ram.
3. Remove the stripping assembly and proceed as follows:
a. Thoroughly clean both the stripping assembly and the area in and around the gibs.
b. Inspect stripping assembly for damaged parts.
c. Lightly oil the blade holders.
d. Remove excess lubricant.
4. Install the stripping assembly.
5. Remove the wire grippers and proceed as follows:
a. Thoroughly clean the assembly, removing all insulation strip ends and wire strands. Pay particular
attention to the area between the gripper actuator levers and the air cylinder housing.
b. Inspect the assembly for worn or damaged parts; replace if necessary.
c. Lightly oil all pivot points.
d. Check the grippers for proper alignment and adjust as required.
6. Install gripper assembly.
7. Remove the spool and bumper “O” rings from the one shot valve (see Figure 9) and clean and lightly oil
with two drops of a SAE 5 or 10 non-detergent non-synthetic oil.
NOTE ^{For the following refer to the lubrication chart for the location of the grease fittings and oil points.}
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8. Using a grease gun with multipurpose grease, lubricate the two fittings for the stripping mechanism slide in
Figure 11 and the three fittings on the ram linkage are found in Figure 9; to gain access to some of these
fittings, the ram must be at the bottom of its stroke, not shown.
9. Apply a few drops of oil to all pivot points using SAE 20 non-detergent oil.
10. Fill terminal lubricator with lubricant part number E807 from:
STONER INCORPORATED
PO BOX 65
QUARRYVILLE, PA 17566
Phone [phone]
11. Remove excess lubricant.
NOTE ^{DO NOT USE AIR LINE LUBRICANT. All cylinders and valves are designed to operate on clean dry air.}
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12. Apply a thin film of grease to the four corners of the applicator ram and the face of the feed cam.
13. Install applicator and ram as described in Paragraph 7, REPAIR AND REPLACEMENT.
14. Install machine cover.
15. Load terminals in applicator as described in Paragraph 4, MACHINE OPERATION.
Rev E
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