409-10012 Datasheet, PDF (23/26 Pages) TE Connectivity Ltd – AMP-O-MATIC Side-Feed Stripper-Crimper

409-10012
7. Check to determine that numbers on wire disc and letters on insulation disc are properly aligned over
insulation crimper. The discs are retained in position by the detent balls. If necessary, turn ram body back
slightly until proper alignment is obtained, then tighten setscrew to secure ram body to post.
NOTE
i
Rotate wire disc and insulation disc to other positions, and when “click” of detent ball is heard in each position, check for
centering of letter or number on insulation crimper.
8. Install applicator ram in machine, as described in Paragraph 7.1.
9. Adjust wire crimp and insulation crimp as described in Section 6.
10. Make several test crimps and measure crimp height to assure it is satisfactory before placing machine
in service.
7.8. Pneumatic System Repairs
To make necessary repairs, make proper connections, and replace parts to the pneumatic system, refer to the
pneumatic drawing 768561 found in the Documentation Package.
7.9. Spare Parts
A. Spare Machine Parts
This list includes the wearable parts which are recommended customer spares:
ITEM
1
2
3
4
PART NUMBER
6-21084-3
2-22282-8
694433-8
854257-1
DESCRIPTION
O-RING, 1/16 in. ID x 1/8 in. OD (Air Detect Nozzle)
SPRING, Compression, Terminal Stripper
PAWL, Feed
LAMP, Annunciator, Modified
QUANTITY
2
1
1
1
NOTE
i
It is customer's responsibility to stock and replace items identified as recommended spare parts in the list above and on
the drawings in the machine Documentation Package listed below in Section 8. Refer to the General Machine Policy in the
front of the manual.
B. Spare Stripping Blades
Stripping blades are a wearable part of any AMP-O-MATIC Stripper-Crimper applicator. To replace standard
strip-blades, order two of the part number required for your wire size (AWG):
WIRE SIZE (AWG)
12
14
16
PART NUMBER
--
463310-2
463310-3
WIRE SIZE (AWG)
18
20
22
PART NUMBER
463310-4
463310-5
463310-6
WIRE SIZE (AWG)
24
26
28
PART NUMBER
463310-7
463310-8
463310-9
C. Parts Lists (See Documentation Package 1338092-1)
When necessary to order replacement parts for the applicator, ALWAYS refer to the parts list and exploded
view drawing supplied with the particular applicator installed in the machine.
When necessary to order replacement parts for the machine, identify the part(s) on the appropriate print in the
Documentation Package by item number, then refer to the corresponding parts list by item number for the part
number, description, and quantity required per assembly or subassembly. DO NOT order parts by item
number. Item numbers are used for reference ONLY, and are subject to change.
A careful study of the Documentation Package drawings, prior to attempting disassembly, will eliminate
unnecessary removal of parts when making repairs or replacement.
Rev E
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