409-10012 Datasheet, PDF (12/26 Pages) TE Connectivity Ltd – AMP-O-MATIC Side-Feed Stripper-Crimper

409-10012
5. Check operating pressure for 552 kPa (80 psi). If necessary, remove rear cover and adjust the regulator.
6. Select the desired mode of operation with AUTO-HAND knob on front of machine.
4.3. Production Operation
1. If operating in the automatic mode, depress and hold foot valve.
2. Insert a wire into the “target area” and against wire stop, keeping wire as low and straight as possible
(perpendicular to front of machine). If operating in the automatic mode, machine will cycle when wire contacts
the wire stop. If operating in the hand mode, momentarily depress the foot valve to cycle the machine.
Remove terminated wire at end of cycle.
NOTE
i
If the machine does not cycle in the automatic mode when the wire stop is touched by a piece of wire, refer to the
sensitivity adjustment in Paragraph 6.12.
3. Repeat steps 1 and 2 until desired number of wires has been run. Periodically inspect for proper
terminations and for correct height. Measure crimp height as described in instruction sheet 408-7424.
4. At completion of run, slide lockout valve “closed”. This is required so that the pre-filter will drain itself. If
machine is not to be used again in a short period of time, turn work lamp “off.”
5. PREVENTIVE MAINTENANCE
Preventive maintenance consists of cleaning, inspection, and lubrication of the machine to maintain it in
continuous service with a minimum amount of repairs and/or down time. The frequency of maintenance shall be
by shift or weekly and monthly.
DANGER
To avoid personal injury, ALWAYS DISCONNECT POWER to the machine before performing any maintenance. Turn off
the main power switch/circuit breaker. ALWAYS CLOSE LOCKOUT VALVE, to disconnect air supply from machine.
STOP
5.1. Daily Inspection
1. Close lockout valve and disconnect air supply.
2. Open front door of machine.
3. Visually inspect machine for general appearance and functional operation.
4. Close front door of machine.
5. Connect air supply and open lockout valve.
6. Crimp two or more terminals and closely inspect the terminations for evidence of damaged tooling.
5.2. Daily Cleaning
1. Close lockout valve and disconnect air supply.
2. Open front door of machine.
3. Using a small brush, remove all pieces of insulation and carrier strip chips, especially in and around the
“target area.”
4. Close front door of machine.
5. Connect air supply.
5.3. Weekly Inspection And Cleaning
1. Close lockout valve and disconnect air supply.
2. Remove machine cover.
3. Check filters in air system for moisture and contamination. The micro filter drains automatically when it
reaches a given level.
4. Remove applicator as described in Paragraph 7.1, Applicator Replacement.
Rev E
12 of 26