409-10093 Datasheet, PDF (36/37 Pages) Tyco Electronics – Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation

Pin-Barrel Insertion Module 2031100-1
Shoulder Bolt
Die Insert Replacement and Shear Insert Replacement
409-10093
Screws
Die Insert
Shoulder Bolt Nut
Inserter Assembly (Ref)
Stripper Plate
Screw
Shear Insert
Stripper Plate Springs
Figure 23
8. Manually extend the die cylinder and shear cylinder and check the new insert for clearance with the
die blade. See Figure 23.
7.3. Inserter Assembly Replacement
1. Disconnect the electrical power and air supply from the base machine.
2. Remove the two screws securing the inserter assembly to the power unit. Carefully remove the
inserter assembly by pulling it straight forward from the power unit. To avoid damage to the inserter
assembly or power unit, DO NOT twist or pry the inserter assembly.
3. For the Rotary Power Unit, inspect the gripper slide for wear and debris. If necessary, replace the
gripper slide and/or remove the debris. Lubricate the gripper slide with grease.
4. Clean and inspect the inserter assembly mounting surface of the power unit.
5. Using the two mounting screws, install the new inserter assembly to the power unit.
6. For the Straight Power Unit, check and adjust the inserter clamp opening.
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Tyco Electronics Corporation
Rev A