409-10093 Datasheet, PDF (3/37 Pages) Tyco Electronics – Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation

Pin-Barrel Insertion Module 2031100-1
409-10093
1 INTRODUCTION
The Pin–Barrel AccuSerter 2 Insertion Module (AIM) is designed to be used with the AccuSerter 2 Insertion
Machine 1976500–[ ] and a terminal–specific lower tooling tip to apply either the pin or barrel (receptacle) type
(with or without a lower leg clinch) reeled terminals onto printed circuit (pc) boards.
NOTE
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The machine accepts several types of insertion modules and insertion heads to apply various terminals including
posts, tabs, pins, barrels, mini-spring sockets, continuous wire posts, bandolier pins, and clips, as well as terminals for
through-hole applications onto pc boards.
The Pin–Barrel AIM (including the terminal specific lower tooling tip) consists of Straight Power Unit 1976415–1
or Rotary Power Unit 1976405–1 and Tool Set 2031100–1. The Straight Power Unit inserts terminals straight
into the pc board, and the Rotary Power Unit inserts terminals at different angles into the pc board (the power
unit rotates the terminal during the insertion stroke). The power unit and tool set are typically shipped
assembled and mounted onto the base of the machine. Figure 1.
There are two types of lower tooling tips available: single–acting and double–acting. The single–acting lower
tooling tip is used when the legs of the terminal are not designed to be clinched; such as, press or interference
fit. The double–acting lower tooling tip is used when the legs of the terminal are designed to be clinched for
positive retention in the pc board.
This customer manual is limited to the operation, adjustments, and maintenance of the Pin–Barrel AIM.
Information on the AccuSerter 2 insertion machine can be found in Customer Manual 409–10089. Please read
and understand that manual before using the Pin–Barrel AIM.
When reading this manual, pay particular attention to DANGER, CAUTION, NOTE statements.
DANGER
Denotes an imminent hazard which may result in moderate or severe injury.
CAUTION
Denotes a condition which may result in product or equipment damage.
!
NOTE
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Highlights special or important information.
NOTE
Dimensions in this manual are in metric units [with U.S. customary units in brackets].
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1.1. Specifications
The following specifications apply to the Straight Power Unit when mounted to the machine:
NOTE
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Height:
Depth:
Width:
Weight:
Cycle Time:
583 mm [22.95 in.]
316 mm [12.44 in.]
215 mm [8.46 in.]
16.3 kg [36 lbs]
90 insertions per minute
Cycle time is the maximum rate that the tool set will reliably operate when all conditions are optimal. The rate may be
affected by inadequate air supply, accessories that are added to the power unit sequence, excessive table travel
required between terminal insertions, or excessive terminal feed pitch.
A Rev
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