409-10093 Datasheet, PDF (12/37 Pages) Tyco Electronics – Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation

Pin-Barrel Insertion Module 2031100-1
409-10093
3.2. Installing Tool Set onto Power Unit (See Figure 6)
1. If the power unit is installed onto the machine, disconnect the electrical power and air supply from the
base machine.
DANGER
To avoid personal injury, ALWAYS DISCONNECT the electrical power and air supply from the base machine before
installing the tool set onto the power unit.
2. Remove the inserter assembly from its storage location on top of the strip guide by removing the two
mounting screws. Retain the inserter assembly and mounting screws.
3. Remove the two e–clips and two pivot pins from the center of the toggle links shown in Figure 6. DO
NOT remove the other pivot pins.
4. Pull and hold the spring–loaded plunger handle, and begin to slide the tool set (feed cylinder end first)
into the bottom of the power unit. Release the plunger handle, and continue to slide the tool set until the
plunger handle locks into the slot of the tool set.
5. Install and tighten the four mounting screws (two located on each side of the power unit).
6. Secure the toggle links to the shear cylinder clevis and die cylinder clevis using the pivot pins and
e–clips.
NOTE
E-Clip Tool 2031651-1 is available to install the toggle link e-clips onto the pivot pins.
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7. Install the inserter assembly onto the power unit using the two mounting screws (removed from the
strip guide).
8. Connect the two air lines, 33A and 33B, from the power unit to the feed cylinder on the tool set.
9. Connect the two sensor cables from the tool set feed cylinder to the cable located on the side of the
power unit.
NOTE
Refer to the customer documentation for air line and sensor cable connection locations.
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3.3. Installing Lower Tooling Tip onto Machine (See Figure 7)
The lower tooling tip attaches to the lower tooling assembly of the machine. Proceed as follows:
DANGER
To avoid personal injury, ALWAYS DISCONNECT the electrical power and air supply from the base machine before
installing the lower tooling tip.
Single-Acting Lower Tooling Tip (Board Support)
1. Disconnect the electrical power and air supply from the base machine.
2. Ensure that the compression spring is installed in the bottom of the lower tooling tip, then thread
approximately 10 mm [0.4 in.] of the lower tooling tip onto the lower tooling cylinder.
3. Align the lower tooling tip with the proximity switch bracket as shown in Figure 7, then tighten the jam
nut onto the cylinder shaft to lock the lower tooling tip into position.
4. Using the hardware, attach the proximity switch bracket to the lower tooling cylinder as shown in
Figure 7.
5. Mount and connect the proximity switch to the machine wiring.
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Tyco Electronics Corporation
Rev A