409-10093 Datasheet, PDF (33/37 Pages) Tyco Electronics – Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation

Pin-Barrel Insertion Module 2031100-1
409-10093
is based on a 24–hour running time or 100,000 cycles. Therefore, if the AIM operates three shifts a day, it
should be lubricated every day; if it operates one shift a day, it should be lubricated every third day (or after
100,000 cycles, whichever comes first). Adjustments to this schedule might be required, according to specific
operating conditions. If the AIM has not been operated for several days, it should be lubricated before placing it
into operation.
Refer to Figure 22, and proceed as follows:
1. Disconnect the electrical power and air supply from the base machine.
2. Verify that the die cylinder and shear cylinder are fully retracted.
3. Using a manually–operated grease gun filled with a a good grade NLGI Grade 2 grease, apply grease
to each of the grease fittings located at the front of the tool set. Stop when grease begins to flow from
around the die slide and shear slide. DO NOT use an excessive amount of grease. Remove any excess
grease.
CAUTION
!
It is NOT recommended to use a pneumatic or automatic grease gun for lubrication. The amount of grease required for
proper lubrication is minimal and the use of powered grease guns will likely result in excess lubrication.
4. Apply 1 or 2 drops of light machine oil to each pivot point of the shear linkage, die linkage, feed finger,
and anti–backup finger. Remove any excess oil.
5. Using a small brush or cotton swab, apply grease to the center of the feed slide.
6. For the Straight Power Unit, extend the insertion cylinder, and apply grease to the gripper arm and
roller. For the Rotary Power Unit, apply a coating of grease to a small area of the gripper slide and roller
bearing.
Rev A
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