409-10093 Datasheet, PDF (19/37 Pages) Tyco Electronics – Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation

Pin-Barrel Insertion Module 2031100-1
409-10093
6. Remove the e–clips and pivot pins from the die cylinder clevis and shear cylinder clevis. Push the
toggle links down to clear the clevises.
7. Remove the four mounting screws (located on each side of the power unit) securing the tool set to the
power unit. See Figure 11. Retain the mounting screws.
8. Pull and hold the spring–loaded plunger handle outward from the power unit, and slide the tool set
straight out of the power unit. Release the plunger handle.
9. Using the two mounting screws, secure the inserter assembly onto its storage location on top of the
strip guide of the tool set to prevent damage or loss.
10. Install the pivot pins and e–clips onto the toggle links.
11. Re–install the four tool set mounting screws (removed in Figure 11) back into the tool set. This will
help to avoid the loss of the mounting screws.
NOTE
E-Clip Tool 2031651-1 is available to install the toggle link e-clips onto the pivot pins.
i
Shear Cylinder
Clevis
Die Cylinder
Clevis
Spring-Loaded
Plunger Handle
Figure 11
Tool Set Mounting Screws
4.3. Removing Lower Tooling Tip from Machine
DANGER
To avoid personal injury, ALWAYS DISCONNECT the electrical power and air supply from the base machine before
removing the lower tooling tip.
Single-Acting Lower Tooling Tip
1. Disconnect the electrical power and air supply from the base machine.
2. Disconnect and remove the proximity switch from the machine wiring.
3. Remove the hardware, then remove the proximity switch bracket from the lower tooling cylinder (refer
to Figure 7).
4. Loosen the jam nut from the lower tooling cylinder shaft, and remove the lower tooling tip; taking care
not to lose the compression spring.
Rev A
Tyco Electronics Corporation
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