409-10093 Datasheet, PDF (22/37 Pages) Tyco Electronics – Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation

Pin-Barrel Insertion Module 2031100-1
409-10093
5.2. Checking and Adjusting the Forward Feed Position (See Figure 13)
Important: The succeeding process is affected by this adjustment—make sure to adjust the succeeding
process after this adjustment. Refer to the beginning of Section 5 for the proper sequence of
adjustments.
1. Check inserter and remove any terminal gripped in the clamp.
2. Use the “MANUAL” screen to open the inserter clamp as follows:
— when using the straight power unit (1976415–1), cycle the inserter one time to open the inserter;
— when using the rotary power unit (1976405–1), use the “GRIPPER OPEN” button on the
touch–screen to open the inserter clamp (gripper).
3. Extend the die, using the “DIE EXTEND” button on the touch–screen. (This will extend the die slide
and pivot the strip guide to align the terminal strip with the inserter.)
4. With the die extended, feed the terminal strip using the “FEED EXTEND” button on the touch–screen,
until a terminal is positioned in the inserter.
5. Close the inserter as follows:
— on the straight power unit (1976415–1), turn off the main air using the “MAIN AIR OFF” button on the
touchscreen;
— then depress the cam follower located behind the gripper cylinder, until the gripper snaps closed:
— on the rotary power unit (1976405–1), use the “GRIPPER CLOSE” button on the touchscreen.
6. Turn “off” the main air on the touchscreen (if it is not presently turned “off”).
7. Operate the inserter clamp manually (see Paragraph 3.6), while observing the terminal in the inserter.
The terminal should enter the clamp freely and should not be moved forward or backward by the clamp
(gripper). If the terminal is too far forward, the strip is “overfed” and the feed must be adjusted rearward.
If the terminal is not fed far enough into the inserter, the strip is “underfed” and the feed must be
adjusted forward.
8. To adjust the feed position, loosen the two feed adjustment locking screws and turn the feed
adjustment thumbscrew clockwise to move the terminal strip forward (if the terminals were underfed), or
counterclockwise to move the terminals to the rear (if the terminals were overfed). Refer to Figure 13.
9. Manually operate the shear cylinder to cut the terminal free from the terminal carrier strip.
10. Repeat Step 1 through Step 9 until terminals are feeding into the inserter properly.
Forward Feed Position
Feed Adjustment
Locking Screws
Feed Adjustment
Thumbscrew
22 of 37
Figure 13
Tyco Electronics Corporation
Rev A