409-10093 Datasheet, PDF (35/37 Pages) Tyco Electronics – Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation

Pin-Barrel Insertion Module 2031100-1
409-10093
7. REPLACEMENT
DANGER
To avoid personal injury, ALWAYS DISCONNECT the electrical power and air supply from the base machine before
replacing any parts.
Customer–replaceable parts are listed on the customer drawings and parts lists supplied with the AIM. Spare
parts kit is also available for each AIM. The kit contains all of the recommended spare parts. A complete
inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts
other than those listed should be replaced by Tyco Electronics Corporation to ensure quality and reliability.
Order replacement parts through your representative, or call 1–800–526–5142, or send a facsimile of your
purchase order to 717–986–7605, or write to:
CUSTOMER SERVICE (038–035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105–3608
7.1. Die Insert Replacement (See Figure 23)
1. Disconnect the electrical power and air supply from the base machine.
2. Remove the shoulder bolt and nut holding the strip guide bracket to the die insert.
3. Remove the two screws holding the die insert to the die slide.
CAUTION
!
The stripper plate is spring loaded and retained by the die insert. Hold on to the die insert when removing the
mounting screws.
4. Carefully remove the die insert.
5. Clean the mounting surface on the die slide. The mounting surface must be free of dirt, corrosion and
any debris.
6. With the die insert removed, inspect the stripper plate and springs. Remove any debris and lightly
grease the stripper plate guide.
7. Remove the protective wax coating (if present) from the new die insert.
8. Carefully install the new die insert. Make sure the insert is properly seated in the die slide, and the
stripper plate is properly engaged.
9. Apply a light film of grease to the top of the die insert and the slot in the strip guide bracket. Re–install
the shoulder bolt and nut securing the strip guide bracket to the die insert.
10. Manually extend the die cylinder and shear cylinder and check the new insert for clearance with the
shear blade.
7.2. Shear Insert Replacement (See Figure 23)
1. Disconnect the electrical power and air supply from the base machine.
2. Remove the screw holding the shear insert to the shear slide.
3. Carefully remove the shear insert.
4. Clean the mounting surface on the shear slide. The mounting surface must be free of dirt, corrosion
and any debris.
5. Remove the protective wax coating (if present) from the new shear insert.
6. Carefully install the new shear insert. Make sure the insert is properly seated in the shear slide.
7. Re–install the screw that holds the shear insert.
Rev A
Tyco Electronics Corporation
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