ISL6323A Datasheet, PDF (33/35 Pages) Intersil Corporation – Monolithic Dual PWM Hybrid Controller Powering AMD SVI Split-Plane and PVI Uniplane Processors

ISL6323A
was carrying channel current. During the turnoff, current
stops flowing in the upper MOSFET and is picked up by the
lower MOSFET. Any inductance in the switched current path
generates a large voltage spike during the switching interval.
Careful component selection, tight layout of the critical
components, and short, wide circuit traces minimize the
magnitude of voltage spikes.
There are two sets of critical components in a DC/DC
converter using a ISL6323A controller. The power
components are the most critical because they switch large
amounts of energy. Next are small signal components that
connect to sensitive nodes or supply critical bypassing
current and signal coupling.
The power components should be placed first, which include
the MOSFETs, input and output capacitors, and the inductors. It
is important to have a symmetrical layout for each power train,
preferably with the controller located equidistant from each.
Symmetrical layout allows heat to be dissipated equally
across all power trains. Equidistant placement of the controller
to the CORE and NB power trains it controls through the
integrated drivers helps keep the gate drive traces equally
short, resulting in equal trace impedances and similar drive
capability of all sets of MOSFETs.
When placing the MOSFETs try to keep the source of the
upper FETs and the drain of the lower FETs as close as
thermally possible. Input high-frequency capacitors, C_HF,
should be placed close to the drain of the upper FETs and the
source of the lower FETs. Input bulk capacitors, CBULK, case
size typically limits following the same rule as the
high-frequency input capacitors. Place the input bulk
capacitors as close to the drain of the upper FETs as possible
and minimize the distance to the source of the lower FETs.
Locate the output inductors and output capacitors between the
MOSFETs and the load. The high-frequency output decoupling
capacitors (ceramic) should be placed as close as practicable
to the decoupling target, making use of the shortest connection
paths to any internal planes, such as vias to GND next or on the
capacitor solder pad.
The critical small components include the bypass capacitors
(C_FILTER) for VCC and PVCC, and many of the components
surrounding the controller including the feedback network
and current sense components. Locate the VCC/PVCC
bypass capacitors as close to the ISL6323A as possible. It is
especially important to locate the components associated
with the feedback circuit close to their respective controller
pins, since they belong to a high-impedance circuit loop,
sensitive to EMI pick-up.
A multi-layer printed circuit board is recommended. Figure 28
shows the connections of the critical components for the
converter. Note that capacitors C_IN and C_OUT could each
represent numerous physical capacitors. Dedicate one solid
layer, usually the one underneath the component side of the
board, for a ground plane and make all critical component
ground connections with vias to this layer. Dedicate another
solid layer as a power plane and break this plane into smaller
islands of common voltage levels. Keep the metal runs from the
PHASE terminal to output inductors short. The power plane
should support the input power and output power nodes. Use
copper filled polygons on the top and bottom circuit layers for
the phase nodes. Use the remaining printed circuit layers for
small signal wiring.
Routing UGATE, LGATE, and PHASE Traces
Great attention should be paid to routing the UGATE, LGATE,
and PHASE traces since they drive the power train MOSFETs
using short, high current pulses. It is important to size them as
large and as short as possible to reduce their overall
impedance and inductance. They should be sized to carry at
least one ampere of current (0.02” to 0.05”). Going between
layers with vias should also be avoided, but if so, use two vias
for interconnection when possible.
Extra care should be given to the LGATE traces in particular
since keeping their impedance and inductance low helps to
significantly reduce the possibility of shoot-through. It is also
important to route each channels UGATE and PHASE traces
in as close proximity as possible to reduce their inductances.
Current Sense Component Placement and
Trace Routing
One of the most critical aspects of the ISL6323A regulator
layout is the placement of the inductor DCR current sense
components and traces. The R-C current sense components
must be placed as close to their respective ISEN+ and
ISEN- pins on the ISL6323A as possible.
The sense traces that connect the R-C sense components to
each side of the output inductors should be routed on the
bottom of the board, away from the noisy switching
components located on the top of the board. These traces
should be routed side by side, and they should be very thin
traces. It’s important to route these traces as far away from
any other noisy traces or planes as possible. These traces
should pick up as little noise as possible.
Thermal Management
For maximum thermal performance in high current, high
switching frequency applications, connecting the thermal
GND pad of the ISL6323A to the ground plane with multiple
vias is recommended. This heat spreading allows the part to
achieve its full thermal potential. It is also recommended
that the controller be placed in a direct path of airflow if
possible to help thermally manage the part.
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