61312-2 Datasheet, PDF (70/76 Pages) Tyco Electronics – Machine Applied Terminations, Open Barrel Terminals

Machine Applied Terminations, Open Barrel Terminals
(Rings, Spades, Pins, Receptacles, Splices, Tabs)
Application Tooling (Continued)
Optional Stripping
Module for the AMP 3K/40,
AMP 5K/40 and
AMP-O-LECTRIC Model G
Terminating Machines
The combination of the
Stripping Module with
the AMP 3K/40, AMP 5K/40
or the AMP-O-LECTRIC
Model G terminating
machines provides our cus-
tomers with an economic
and proficient method of
stripping the wire and
crimping terminals on the
same machine. No longer is
a special machine needed
for just stripping the wire.
The wires are stripped
moments before crimping,
which means that there is
virtually no chance of dam-
aging the wire conductors
during handling or storage.
Wire placement accuracy is
also improved because
once the wire is fed into the
start sensor, the Stripping
Module does the rest.
Specifications
Wire Range Base Module — 32-14
AWG [0.03 mm² - 2.5 mm²] (30-32
AWG may require special kit.)
Max. Insulation — .200 [5.08]
Cable Breakout — > 1.1 [29]
Strip Length —
.100 - .400 [2.5 – 10.16]
Noise — Less than 82 dBA (Typical at
operator position with standard mechan-
ical feed applicator)
Weight — 10 lb [4.53 Kilograms]
Height — 5 [127]
Electrical — 100-240 VAC, 50/60 Hz,
single phase current, obtains power from
the terminator
Air — 90-100 psi [620-760 kPa],
6 scfm [2.83 liters/sec]
Wire Sensor — Gold plated contacts
with laser etched target
For more information, request
Catalog 1309085.
Crimp Quality Monitor (CQM)
This unique system provides
100% on-the-fly crimp
inspection. It measures the
crimp height of each termi-
nation, and evaluates the
quality of each crimp. If a
crimp is questionable, the
monitor alerts the operator
with both visual and audible
alarms. It also provides ports
for printing and networking.
When used with
AMP-O-LECTRIC Model “G”
Termination Machines, the
monitor is mounted to the
machine. When used with
AMPOMATOR CLS IV Lead
Making Machines, it is inte-
grated into the machine’s
operating system, with the
information displayed on the
machine’s touch screen.
Specifications
Width — 8.5 [216]
Depth — 9 [229]
Height — 4.5 [114]
Electrical — 120 VAC, 50 or 60 Hz, or
220 VAC, 50 or 60 Hz
Printer Port — Serial Interface
For more information, request
Catalog 82275.
5-Ton Machine,
Part Number 565433-4
This machine is used with
special standard style
applicators to apply splices
and terminals requiring
crimping forces greater
than the maximum output
of AMP-O-LECTRIC
Termination Machines.
The machine is a
modification of a Fixed Bed
Gap mechanical clutch
press manufactured by
Benchmaster Products, Inc.
Specifications
Width — 29 [737]
Depth — 25.4 [645]
Height — 35.5 [902] without reel
Weight — Approximately 250 lb
[113 kg]
Electrical — 120 VAC, 60 Hz, 6 A
Air — 90-100 psi [6.21-7.59 bar] when
required for use with air-feed applicators
Carbon Brush Machine,
Part Number 459248-2
70
Catalog 82227
Revised 8-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
This machine is a modified
AMP-O-LECTRIC Model “K”
Termination Machine
equipped with a mecha-
nism that compresses the
spring and pulls the shunt
wire through the spring over
the terminal.
The machine can terminate
shunt wires ranging from
.812-4.78 [20.6-121] in
length depending on the
type of terminal used. It can
accept springs with an
inside diameter of .130-.427
[3.30-10.8]
Specifications
Width — 27 [68.6]
Depth — 27 [68.6]
Height — 28 [71.1] without reel
Weight — Approximately 250 lb
[113 kg]
Electrical — 120 VAC, 60 Hz, 6 A
Air — 80-100 psi [5.51-6.89 bar]
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967