61312-2 Datasheet, PDF (32/76 Pages) Tyco Electronics – Machine Applied Terminations, Open Barrel Terminals

Machine Applied Terminations, Open Barrel Terminals
(Rings, Spades, Pins, Receptacles, Splices, Tabs)
RTM Crimpband Splices (Continued)
RTM Crimpband
Interconnection System
How the System Operates
➀ Feed (Ribbon
Connector Material)
Machine feeds strip until
the strip hits the wire stop.
➁ Shear (Blank Length)
The strip is cut by the
cutter block former bar
insert tooling.
➂ Bend (Crimp Formed)
The former bar drives the
cut strip over the anvil,
bending the cut strip into
an upside down “U”.
➃ Wire (Placement)
Pigtail and Parallel (Thru)
splice terminations are
made on the same
machine.
➄ Crimp (Crimp Formed)
The anvil retracts as the
driver takes the formed
strip down into the
clincher.
Connector Specification Code
Machine
Basis
See Figure 1 and/or Legend below
B.L. Dim.
Tooling
Size
W Dim.
Connector
Width
T Dim.
Material
Thickness
Material
L
092
F
20
TCRS
Notes: So that the proper Crimpband splice is chosen, Tyco Electronics
recommends the following:
1. Submit 10 samples of wire combinations and/or components to be
crimped with any special requirements to your Tyco Electronics
sales representative.
2. Pull-out force and/or millivolt drop tests will be performed to
develop recommendations for proper Crimpband material, toolset
and crimp heights.
3. Tooling and testing will be documented on a Material & Tooling
Sheet (M & T sheet).
4. Crimpband material quotes, tooling quotes and samples will be
submitted to the customer.
W
➀^T
A
Ridges
Section A-A
A
➁
➂
Lead Wires
➃
Blank
Length
W
➄
Splice No.
Example: L
092 F
20
TCRS
Legend
Machine Basis
L
P
Leased
Purchase
Connector
Width
Code
B
W
Dim.
.076
N
No. of
Ridges
3
Material
Thickness
Code
12
T±.002
Dim.
.012
Tooling
Size Code
032
032/036
036
045
051
061
061/076
076
076/092
092
092/125
Blank Length
B/L (Nom.)
.167
.228
.224
.246
.267
.292
.324
.339
.361
.379
.413
C
.138
6
D
.154
7
E
.185
8
F
.216
9
G
.234
10
H
.247
10
L
.086
3
M
.330
14
N
.500
20
P
.114
5
16
.016
18
.018
20
.020
22
.022
24
.024
25
.025
Material
Code
B
A
TB
Material/Finish
CDA 260 Brass
CDA 725 Copper/
Nickel Alloy
Pre-Tin over
CDA 260 Brass
125
.446
125/160
.485
125/165
.506
165
.546
Note: For B/L above, .546 consult
factory for tooling size code
32
TCRS
SS
ST
1010 Cold Rolled
Steel, Tin Plated
301 or 302
Stainless Steel
Stainless Steel,
Tin Plated
Catalog 82227
Revised 8-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
UL486C Pull Out
Wire Size Force Requirements
AWG
Underwriters
Laboratory (lbs.)
26
3
24
5
22
8
20
10
18
10
16
15
14
25
12
35
10
40
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967