61312-2 Datasheet, PDF (46/76 Pages) Tyco Electronics – Machine Applied Terminations, Open Barrel Terminals

Machine Applied Terminations, Open Barrel Terminals
(Rings, Spades, Pins, Receptacles, Splices, Tabs)
9 Serrations —
Pigtail Type
AMPLIVAR Splices (Continued)
Product Facts
(Plus All 7 Serration Facts)
I Splice length is increased
on larger CMA splices for
improved performance
I Serration depths are
varied within the splice
to give optimum electrical/
mechanical performance on
all wire sizes
I Serration sidewall angles
are varied to allow better
wire stripping and
serration fill
I Flat bottom of splice helps
keep magnet wires on
bottom as required during
crimping
I Magnet wires 28 AWG
[0.32 mm] and larger may
be terminated without
requiring shallow serrations
I Additional serrations
enhance stability of crimp
AWG/
mm²
24-18.5
0.26-0.80
22-15.5
0.38-1.54
22-15.5
0.38-1.54
18.5-13.5
0.80-2.54
18.5-13.5
0.80-2.54
15.5-12
1.54-3.46
13.5-10
2.54-4.90
12-9
3.46-6.38
10-6.5
4.90-9.45
Wire Range
Solid Dia.
.020-.039
0.55-1.00
.028-.055
0.70-1.40
.028-.055
0.70-1.40
.039-.071
1.00-1.80
.039-.071
1.00-1.80
.055-.083
1.40-2.10
.071-.098
1.80-2.50
.083-.112
2.10-2.85
.098-.137
2.50-3.47
Wire Range
CMA
400-1500
600-3000
600-3000
1500-5000
1500-5000
3000-7000
5000-10,000
7000-13,000
10,000-22,000
Stock
Thickness
.016
0.41
.020
0.51
.016
0.41
.020
0.51
.016
0.41
.020
0.51
.025
0.64
.025
0.64
.030
0.76
Crimp
Width
.080
2.03
.110
2.79
.110
2.79
.110
2.79
.110
2.79
.140
3.56
.180
4.57
.180
4.57
.220
5.59
Dim.
L
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.225
5.72
.265
6.73
.265
6.73
.265
6.73
.340
8.64
Material
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
Tin Plated Brass
*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.
1 _{Special high force application equipment required.}
Part
Number
62303-2*
62304-2*
62305-2*
62306-2*
62307-2*
62308-2*
62309-2*
62310-2*
62311-2¹*
7 Serrations —
Pigtail Type
AWG/
mm²
22-15.5
0.38-1.54
Wire Range
Solid Dia.
.028-.055
0.70-1.40
Wire Range
CMA
600-3000
Stock
Thickness
.020
0.51
Crimp
Width
.110
2.79
Dim.
L
.225
5.72
Material
Brass
Part
Number
62000-1*
Product Facts
I Taper on both crimper and
anvil improves flex life of
termination
I Longer “flat” on tooling
improves electrical
performance (.125 vs. .080
[3.18 vs. 2.03])
I Radius on wire entry end
of splice helps prevent
nicking wires and improves
mechanical performance
22-15.5 .028-.055
0.38-1.54 0.70-1.40
600-3000
.020
0.51
22-15.5 .028-.055
0.38-1.54 0.70-1.40
600-3000
.020
0.51
22-15.5 .028-.055
0.38-1.54 0.70-1.40
600-3000
.020
0.51
22-15.5 .028-.055
0.38-1.54 0.70-1.40
600-3000
.020
0.51
18.5-13.5 .039-.071
0.80-2.54 1.00-1.80
1500-5000
.020
0.51
18.5-13.5 .039-.071
0.80-2.54 1.00-1.80
1500-5000
.020
0.51
18.5-13.5 .039-.071
0.80-2.54 1.00-1.80
1500-5000
.020
0.51
15.5-12 .055-.083
1.54-3.46 1.40-2.10
3000-7000
.020
0.51
.110
.225
2.79
5.72
Brass
62157-1*
.110
2.79
.225
5.72
Tin Plated Brass 62000-2*
.110
2.79
.225
5.72
Tin Plated Brass 62157-2*
.110
2.79
.225
5.72
Tin Plated Brass
62200-2¹
.110
.225
2.79
5.72
Brass
62040-2*
.110
2.79
.225
5.72
Tin Plated Brass 62040-1*
.110
2.79
.225
5.72
Phosphor Bronze 964156-1
.140
.225
3.56
5.72
Brass
62001-1*
I Serrations are offset to
sheared end to place
additional serrations in
“electrical” portion of
crimped splice
I Splice CMA ranges are
overlapped so that two
splices are available for any
given CMA
15.5-12 .055-.083
1.54-3.46 1.40-2.10
3000-7000
.020
0.51
15.5-12 .055-.083
1.54-3.46 1.40-2.10
3000-7000
.020
0.51
12-10
2.10-6.0
.085-.110
2.10-2.85
7000-12,000
.025
0.64
12-10
2.10-6.0
.085-.110
2.10-2.85
7000-12,000
.025
0.64
12-9
.085-.115
2.10-6.38 2.10-3.47
7000-13,000
.025
0.64
.140
3.56
.225
5.72
Tin Plated Brass
.140
3.56
.225
5.72
Tin Plated Brass
.250
6.35
.225
5.72
Tin Plated Brass
.250
.225
6.35
5.72
Brass
.180
4.57
.225
5.72
Tin Plated Brass
*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
1 _{Flat bottom.}
62001-2*
62201-2¹
62295-1*
62295-2*
62002-2*
46
Catalog 82227
Revised 8-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967