61312-2 Datasheet, PDF (49/76 Pages) Tyco Electronics – Machine Applied Terminations, Open Barrel Terminals

Machine Applied Terminations, Open Barrel Terminals
(Rings, Spades, Pins, Receptacles, Splices, Tabs)
AMPLIVAR Application Tooling
AMPLIVAR Product
Terminator (APT)
Product Facts
I No need to strip magnet
wire
I Connects up to 3 wires in
1 splice
I Crimp Quality Monitor
(CQM) system measures
crimp heights
I Machine shut height easily
adjusts in .0005 [0.013]
increments
I Quick-change tooling with-
out major shut-height
adjustments
Specifications
Weight — Approximately 150 lb
[68 kg] with CQM
Width — 38 [965] with CQM and
product reel
Depth — 35 [889]
Height — 14 [356]
Electrical — 120 VAC, 60 Hz, 1 A, 1f,
or 240 VAC, 50 Hz, .5 A, 1f
Air — 80-100 psi [5.52-7.59 bar],
22 scfm [0.000141 m3/s]
APT III A
For pigtail splice connection
of magnet wire, the
AMPLIVAR Product
Terminator (APT) and strip-
form AMPLIVAR products
offer a fast and efficient
system, with no need to
strip mag-wire insulation.
To apply a splice, simply
place the wires in the target
area and depress the foot
switch. The machine
automatically shears the
splice from the strip, crimps
it, shears off excess wire,
and advances the next
splice into position.
APT semi-automatic bench
machines are available in
two versions: the IIIA with
automatic precision
adjustment controlled by
the Crimp Quality Monitor
(CQM), and the IIE with
manual precision
adjustment.
With CQM, the APT IIIA
assists in achieving 6-sigma
processing capability. In
addition to providing 100%
inspection and automatic
adjustment of crimp heights
as needed, the CQM also
evaluates the quality of
each crimp. If a
questionable crimp is
detected, visual and
audible alarms alert the
operator.
For operations with multiple
wire sizes, the APT IIIA
provides programmable
sequencing of different
crimp-height settings, and
it can store up to 2,000
different programs of 7
different settings each.
The maximum time to
auto-adjust between
programmed crimp heights
is 2 seconds.
The lower cost, manual
adjust IIE is a simpler
version without CQM
capability, with the
advantage of faster
set-up times.
To avoid the need to
change product reels when
wire combinations are
smaller than the CMA range
of the splice, an optional
stuffer (part no. 679323-1 for
APT IIIA, part no. 679323-2
for APT IIE.) inserts a stuffer
wire into the splice prior
to crimping, increasing
the total CMA to the
recommended range.
The wire stuffer unit is for
pigtail splices only.
APT III A with vertical base
(679984-1) for direct connect
terminals
Catalog 82227
Revised 8-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
APT II E
49
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967