61312-2 Datasheet, PDF (43/76 Pages) Tyco Electronics – Machine Applied Terminations, Open Barrel Terminals

Machine Applied Terminations, Open Barrel Terminals
(Rings, Spades, Pins, Receptacles, Splices, Tabs)
AMPLIVAR Splices
Product Facts
I Compression crimp
eliminates cold solder
points, weld burns and
wire embrittlement usually
associated with thermal-
type terminations
I Excellent tensile strength—
vibration resistant
I Provides a superior
electrical connection that is
free of many contaminants
such as stripper residue and
solder flux
I Precision formed, strip-fed
splices terminated in AMP
automatic machines for high
production rates per hour
I High termination rates, low
wire consumption and the
elimination of rejects
caused by solder flux or
heat damage results in the
lowest applied costs
I Precisely controlled crimp
termination helps eliminate
human error for maximum
reliability
I Splice up to 3 magnet wires
together with stranded lead
in one barrel
Applications
I Motor windings and
connections
I Coil connections
I Transformer windings and
connections
I Solid wire connections
I Lighting ballasts
I Power supplies
I Starters and alternators
Tyco Electronics offers a
full selection of AMPLIVAR
splices that are specifically
designed to terminate
magnet wire to itself or in
combination with standard
solid or stranded lead wire.
AMPLIVAR splices have
machined, sharp edged
serrations inside the crimp
barrels. These serrations,
made by a special
production process, pierce
the insulating layer of
magnet wires in a manner
that provides a large
contact area.
In a one-step operation the
magnet wire is automatically
multiple ring-stripped of its
insulation as it is forced into
the serrations during the
precisely controlled crimp.
The resulting termination
produces a high tensile
strength, air-sealed
connection that is as
resistant to corrosion as the
insulated conductor.
As many as three magnet
wires can be terminated
simultaneously in one
splice. In addition, copper
or aluminum magnet wire,
or a combination of both,
can be terminated.
When required, copper or
aluminum magnet wire can
be combined with standard,
pre-stripped solid or
stranded lead wires.
Depending on your specific
application, AMPLIVAR
splices are available in 5,
7 and 9 serration versions
for terminations in the 100
to 22,000 CMA range as
well as miniature and
subminiature designs for
terminations in the 100 to
1850 CMA range.
The crimping of AMPLIVAR
splices is done by semi-
automatic crimping
machines for high output
per hour production rates.
Stranded Wire
on top
Section AA
Catalog 82227
Revised 8-04
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
Magnet Wire
on bottom
43
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967