409-10039 Datasheet, PDF (7/15 Pages) Tyco Electronics – Micro Pneumatic Tooling

“Micro” Pneumatic Tooling Assembly 1490567- 1
Hand Switch
Assembly
Switch
Lever
Power
Unit
409- 10039
Typical Tool
Holder Assembly
and Cam
Connects to Main
Air Supply
Figure 4
3. AIR LINE REQUIREMENTS AND SETUP
DANGER ^{Air pressure must be removed from the unit while head or tool holder is detached.}
For proper operation, the power unit (pneumatic tooling assembly) requires an adequate air supply to maintain
between 620 and 690 kPa [90 and 100 psi] constant air pressure. Pressure less than 620 kPa [90 psi] will be
insufficient for proper crimp operation. Pressure over 690 kPa [100 psi] may cause damage to the tooling
system.
A filter and moisture separator, regulator, and lubricator must be used with the tooling assembly to ensure
dependable performance and long life. It is recommended that quick--disconnect fittings are used to connect
the tool to the air supply. If not using quick--disconnect fittings, provide a pneumatic lock--out on the air line that
bleeds air after it is turned off. These items are customer supplied.
It is strongly recommended that these items be installed at each tool station in the order shown in Figure 5.
Mount the items as close as possible to the tooling assembly, preferably where the tool hose is connected to
the air system. Be sure the items are checked after every 40 hours of use by the tool operator or maintenance
personnel.
Figure 5 lists the suggested manufacturers and benefits of using this equipment.
Rev C
Tyco Electronics Corporation
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