409-10039 Datasheet, PDF (5/15 Pages) Tyco Electronics – Micro Pneumatic Tooling

“Micro” Pneumatic Tooling Assembly 1490567- 1
409- 10039
desired system functions. This system modularity permits the user to change from one system to another and
retain the capabilities of the others without the expense of additional power units. It is feasible for the user to
have the capabilities of the system with only a single power unit.
The hand actuated system has a hand switch assembly mounted directly on the power unit so that the operator
can actuate the unit while holding it. The operator has complete control over the crimp cycle time. However,
when actuating the hand switch, the operator must momentarily keep the switch closed to ensure that the
crimping head jaws or dies bottom. Also, the operator must time the release of the switch so as not to
overstress the crimping head.
All of the tool holder assemblies (shown in Figure 1) are compatible with the power unit. Thus, the system has
the capability of using any of the associated crimping heads or adapters—the system can therefore be used to
crimp terminals and splices onto the full range of wire sizes. The tool holder assemblies are interchangeable,
providing flexibility of choice and future add--on capabilities for the user.
The logic control feature of the tool holder assembly assures consistent and repeatable crimping cycles,
providing fully crimped products and essentially eliminating the possibility of partial crimps. In effect, once the
hand--actuated actuation device is depressed, the operator must hold the actuation device closed momentarily
to ensure the tool performs a complete crimping cycle.
The date code is marked on the body of the tool. The date code is in the format YYWW, where YY represents
the year of the manufacture, and WW represents the week of manufacture. For example, if the date code
marked on a tool is 0642, the tool was made in the 42nd week of 2006.
2.1. Power Unit
The power unit (shown in Figure 2) has two air input ports (rear of unit) used to extend and retract the power
unit pistons. With air activation, two internal piston stages extend or retract the main piston rod at the front of
the unit. A locking collar on the front end of the power unit is used to attach any one of the tool holder
assemblies.
Rear View
Power Unit
Front View
Extend Air
Input Port
Retract Air Input Port
Air Cylinder
Body
Locking
Collar
Main Piston
Rod
Specifications
Weight . . . . . . . . . . . . . . . . . . . . . . . . . 0.36 kg [.78 lbs]
Dimensions:
Length . . . . . . . . . . . . . . . . . . . . . . 114 mm [4.5 in.]
Diameter . . . . . . . . . . . . . . . . . . . . 51 mm [2 in.]
Air Supply . . . . . . . . . . . . . . . . . . . . 620- 690 kPa [90- 100 psi]
Noise (Max) . . . . . . . . . . . . . . . . . . 90- 95 dBA
Vibration . . . . . . . . . . . . . . . . . . . . . <2.5 m/s²
Figure 2
Rev C
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