408-2353 Datasheet, PDF (7/12 Pages) Tyco Electronics – Crimping Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts

Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts
408- 2353
4. CRIMP INSPECTION for COPALUM Terminals and
Splices (Figure 5A) and HF- 30 Pin and Socket Contacts
(Figure 5B)
Inspect crimped contacts by checking the features
described in Figure 5A or 5B as applicable. Use only
the terminals, splices, and contacts that meet the
conditions shown in the “ACCEPT” column.
“REJECT” terminals, splices, and contacts can be
avoided through careful use of the tabular information
in Figure 2A or 2B and the instructions Section 3, and
by performing regular die maintenance as instructed
in Section 5.
COPALUM Terminals and Splices
ACCEPT
3
1
4
2 _{Wire Range}
3
Stamped Here ₁
REJECT
Terminal
6
Parallel
Splice
45
2
Wire Range
Stamped Here
1
1
1
4
5
1
1
Butt Splice
3
4
2 Wire Range
Stamped Here
Wire Range ²
Stamped Here
4
5
4
1
3
1 ^{Crimps centered. Crimp may be slightly off center BUT}
NOT OFF END OF WIRE BARREL.
2 ^{CMA of wire being used matches wire range specified}
for each terminal dash number.
3 Insulation does not enter wire barrel.
4 ^{Wire is visible through inspection hole of butt splice,}
and is flush with or extends slightly beyond end of
terminal wire barrel.
5 ^{On parallel splices, bare wire ends must be flush with}
or extend slightly beyond end of barrel.
1 Crimped off end of splice or terminal.
2 ^{CMA of wire being used does not match wire range}
stamped on terminal, splice, or dies.
3 ^{Insulation entered barrel of terminal or splice. CHECK}
FOR INCORRECT STRIP LENGTH.
4 ^{Wire not inserted far enough in terminal or splice. End}
of wire must be visible through inspection hole of butt
splices, and be flush with or extend slightly beyond
end of terminal wire barrel or parallel splice.
5 ^{Excessive “flash” indicates wrong wire, terminal,}
splice, or die combination was used.
6 Nicked or missing strands.
Figure 5A
(Crimp Inspection Criteria for COPALUM Terminals and Splices)
Rev B
Tyco Electronics Corporation
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