408-2353 Datasheet, PDF (1/12 Pages) Tyco Electronics – Crimping Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts

Crimping Die Assemblies for
COPALUM* Terminals and Splices
and HF- 30 Pin and Socket Contacts
Retaining Screw
Instruction Sheet
408- 2353
25 MAR 10 Rev B
Crimping Head (Ref)
Tool Head
Radii
Setscrew
in Ram
Stationary Die (Nest)
Die Radii
CRIMPING DIES USED IN . . .
CRIMPING HEAD
69082, 1752786- 1
CRIMPING HEAD
69099, 1752868- 1
68034 68035 68036
68037 68037--1 68050
68043 68044 68045
68046 68047
68048 68049
Flats on Shank
Moving Die
(Indenter)
Figure 1
1. INTRODUCTION
This instruction sheet covers the use of Crimping Die
Assemblies listed in Figure 1, which are used to crimp
COPALUM Terminals and Splices and HF--30 Pin and
Socket Contacts. The die assemblies are used in
Crimping Heads 69082, 69099, 1752786--1, and
1752868--1. Refer to instruction sheet packaged with
the crimping head for information concerning die
installation and general performance of the head.
Read these instructions thoroughly before using the
die assemblies.
aluminum or copper{ wire and HF--30 Pin and Socket
Contacts for stranded aluminum and copper wire
sizes specified in Figure 2B.
Dies are coated with preservative to prevent rust and
corrosion. Wipe this preservative away from dies,
particularly from crimping areas.
For further instructions on the hydraulic power unit
and hydraulic crimping heads, refer to the instructions
packaged with these tools.
2.1. Die Installation
See Section 7, REVISION SUMMARY, for revision
information.
NOTE
i
All dimensions on this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for reference only
and are not drawn to scale.
2. DESCRIPTION
The die assemblies consist of stationary dies (nest)
and moving dies (indenter). Refer to Figure 2A
(COPALUM contacts) or Figure 2B (HF--30 Contacts)
to ensure the compatibility of die assemblies,
crimping heads, and terminals and splices. These
dies are used to crimp COPALUM Terminals and
Splices on No. 8 through 500 MCM stranded or solid,
DANGER
AVOID PERSONAL INJURY. Exercise extreme
caution when using power unit. Avoid depressing
foot switch or trigger control when installing or
removing die assemblies. DO NOT MIX DIE
COMPONENTS FROM DIFFERENT DIE SETS.
The radii of both dies must match the radii of the tool.
See Figure 1.
Crimping head No. 69099 is illustrated throughout this
publication; however, die insertion, die removal and
crimping instructions are the same for 69099, 69082,
1752786--1, and 1752868--1 crimping heads.
Proceed as follows:
1. Loosen retaining screw in top section of
crimping head. See Figure 1.
{Butt Splices Only. Refer to Paragraph 3.3
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TOOLING ASSISTANCE CENTER 1- 800- 722- 1111
All Rights Reserved
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