408-2353 Datasheet, PDF (10/12 Pages) Tyco Electronics – Crimping Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts

Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts
408- 2353
Suggested Plug Gage Design - Bar Crimp
Suggested Plug Gage Design - Rectangular Crimp
GO Dim.
“B” Dia.
Bar Crimp
Closure
Configuration
NO- GO Dim.
“B” Dia.
GO Dim.
“G” Dia.
50.8 [2.00]
Min. Typ.
Rectangular
Crimp Closure
Configuration
NO- GO Dim.
“G” Dia.
50.8 [2.00]
Min. Typ.
GAGE ELEMENT DIMENSIONS
GAGE ELEMENT DIMENSIONS
DIE
(“B” DIA)
DIE
(“G” DIA)
SET
SET
GO
NO- GO
GO
NO- GO
68034
5.512--5.519
[.2170--.2173]
5.763--5.766
[.2269--.2270]
68034
12.624--12.631
[.4970--.4973]
12.977--12.979
[.5109--.5110]
68035
6.172--6.180
[.2430--.2433]
6.424--6.426
[.2529--.2530]
68035
13.945--13.952
[.5490--.5493]
14.298--14300
[.5629--.5630]
68036
6.960--6.967
[.2740--.2743]
7.211--7.214
[.2839--.2840]
68036
15.596--15.603
[.6140--.6143]
15.949--15.951
[.6279--.6280]
68037
7.874--7.882
[.3100--.3103]
8.125--8.128
[.3199--.3200]
68037
17.526--17.534
[.6900--.6903]
17.879--17.882
[.7039--.7040]
68037--1
7.239--7.247
[.2850--.2853]
7.490--7.493
[.2949--.2950]
68037--1
16.332--16.340
[.6430--.6433]
16.685--16.688
[.6569--.6570]
68043
1.702--1.709
[.0670--.0673]
1.953--1.956
[.0769--.0770]
68043
4.1191--4.199
[.1650--.1653]
4.544--4.547
[.1789--.1790]
68044
2.007--2.014
[.0790--.0793]
2.258--2.260
[.0889--.0890]
68044
5.258--5.265
[.2070--.2073]
5.611--5.613
[.2209--.2210]
68045
2.464--2.471
[.0970--.0973]
2.715--2.718
[.1069--.1070]
68045
5.715--5.723
[.2250--.2253]
6.068--6.071
[.2389--.2390]
68046
2.718--2.725
[.1070--.1073]
2.969--2.972
[.1169--.1170]
68046
6.629--6.637
[.2610--.2613]
6.982--6.985
[.2749--.2750]
68047
3.404--3.411
[.1340--.1343]
3.655--3.658
[.1439--.1440]
68047
7.925--7.932
[.3120--.3123]
8.278--8.280
[.3259--.3260]
68048
3.835--3.843
[.1510--.1513]
4.087--4.089
[.1609--.1610]
68048
8.865--8.872
[.3490--.3493]
9.218--9.220
[.3629--.3630]
68049
4.343--4.351
[.1710--.1713]
4.595--4.597
[.1809--.1810]
68049
9.881--9.888
[.3890--.3893]
10.233--10.236
[.4029--.4030]
68050
4.8511--4.859
[.1910--.1913]
5.103--5.105
[.2009--.2010]
68050
11.201--11.209
[.4410--.4413]
11.554--11.557
[.4549--.4550]
Figure 7
If both the bar crimp and the rectangular crimp
closures meet the plug gage conditions, the closures
may be considered dimensionally correct and should
be lubricated with a thin coat of any good SAE 20
motor oil. If the dies do NOT conform, the dies must
be replaced or repaired before returning them to
service. See Section 6, REPAIR.
For additional information concerning the use of the
plug gage, refer to Instruction Sheet 408--7424.
10 of 12
Tyco Electronics Corporation
Rev B