1-480318-0 Datasheet, PDF (18/98 Pages) List of Unclassifed Manufacturers – PLUG 2 CIRCUIT, COMMERCIAL MATE-N-LOK

Soft Shell
Pin and Socket Connectors
AMP
Commercial MATE-N-LOK Connectors (Continued)
Performance
Characteristics (Continued)
Maximum Current—Maximum cur-
rent rating of Commercial MATE-N-LOK
connectors is limited by the maximum
operating temperature of the housings
which is 105°C including the tempera-
ture rise of the contacts which is a
maximum of 30°C. There are several
variables which have a direct effect on
this maximum current-carrying capabil-
ity for a given connector and must
be considered for each application.
These variables are:
Wire Size—Larger diameter wire will
carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current-carrying
capabilities since the wire conducts heat
away from the connector.
Connector Size—In general, the more
circuits in a connector, the less current
can be carried.
Ambient Temperature—The higher
the ambient temperature, the less current
can be carried in any given connector.
Printed Wiring Board Conductor
Size—The finished trace conductor
width and thickness should be maxi-
mized to allow for the greatest current-
carrying capacity and heat dissipation.
Commercial MATE-N-LOK connectors
also will withstand the following tests:
Vibration—10-55-10 cycles per
minute at .06 inch total excursion
Physical Shock—18 drops,
50 G sawtooth at 11 milliseconds
Housing Panel Mount Retention—
40 lb. min. 3 and 4 circuit
65 lb. min. 6, 9, 12, and 15 circuit
Housing Lock Strength with
Positive Locking Devices
Engaged—
25 lb. min.
Thermal Shock— -55°C to +85°C
Temperature-Humidity Cycling—
25°C to 65°C at 95 RH
Corrosion—48 hr. at 5% salt
concentration
Related Product Data
Product Specifications
108-1000 Commercial MATE-N-LOK
Connectors
108-1077 Commercial MATE-N-LOK
PC Board Headers
Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized
Wire-to-Wire
Motor Mount Calculated Current Table
Number of
Circuits
14
Wire Gauge
16
18
20
22
24
30
6
13.00
10.50
9.50
7.50
6.00
5.00
2.50
8
12.00
9.50
8.50
7.00
5.50
4.50
2.50
10
11.00
9.00
8.00
6.50
5.00
4.50
2.00
12
10.50
8.50
7.50
6.00
5.00
4.00
2.00
16
9.50
8.00
7.00
5.50
4.50
3.50
2.00
Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a con-
nector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings
being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values.
Calculated Current Table
Number of
Circuits
14
Wire Gauge
16
18
20
22
24
30
1
2
3
4
6 Matrix
8
9
10
12
15
19.00
15.50
14.00
11.00
9.00
18.00
14.50
13.00
10.50
8.50
16.00
13.00
12.00
9.50
7.50
15.00
12.50
11.00
9.00
7.00
13.00
10.50
9.50
7.50
6.00
12.50
10.50
9.00
7.50
6.00
11.00
9.00
8.00
6.50
5.50
12.00
9.50
8.50
7.00
5.50
10.50
8.50
7.50
6.00
5.00
9.50
8.00
7.00
5.50
4.50
7.50
4.00
7.00
4.00
6.50
3.50
6.00
3.00
5.00
3.00
5.00
2.50
4.50
2.50
4.50
2.50
4.00
2.00
4.00
2.00
Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a con-
nector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings
being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values.
Wire-to-Board
Due to the vast differences in trace
geometry and printed circuit board
configurations, we are unable to
provide a separate current carrying
chart for our printed circuit board
header products. However, the
above Wire-to-Wire charts may be
used as a guideline for headers if
the trace width and thickness is
equal to the listed wire gauge. For
vertical headers, only 95% of the
Wire-to-Wire value should be used.
For right-angle headers, only 75% of
the Wire-to-Wire value should be
used. The chart values are only a
tool for connector selection and will
require the customer to fully test
their application.
Minimum Wire Lengths for T-Rise vs. Current Testing
AWG
Min. Length (in.)
AWG
Min. Length (in.)
30
2.6
28
3.2
26
4.1
24
5.1
20
7.8
18
9.4
16
11.3
14
13.7
12
16.4
10
19.3
Note: If wire lengths used are less than those listed above, the current carry-
ing ability of the system will be reduced due to less heat being conducted
away from the connector. The customer should fully test all applications.
Termination Resistance/Contact Crimp Tensile Force
Wire Size
AWG
mm²
Termination
Resistance
Test
Current
(Amps)
Resistance
Milliohms
(Max. Init.)
Contact
Crimp
Tensile Force
Force (Min.)
lbs.
N
30
.05
28
.08
26
.12
24
.2
22
.3
20
.5
18
.8
16
1.2
14
2.0
.50
4.00
.75
3.50
1.00
3.50
1.5
3.50
3
3.50
4.5
3.00
6
3.00
8
2.75
10
2.75
2
9
3
13
7
31
10
44
15
67
20
89
30
133
30
133
35
156
Note: This is the total resistance between wire crimps of a mated pin and socket.
152
Catalog 82181
Revised 4-08
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208