409-32041 Datasheet, PDF (8/9 Pages) TE Connectivity Ltd – 12 Ton Pistol Grip

409-32041
5.2. Crimping
The following procedure provides only general information concerning crimping. Refer to the instructions
packaged with the dies for detailed information, including wire stripping dimensions and instructions for
positioning terminals and splices in the die assemblies. Tool 2280308-[ ] crimps SOLISTRAND* 8, 6, 4, 2, 1/0,
2/0, 3/0 and 4/0 AWG only; STRATO-THERM* 8, 6, 4, 2 and 1/0 only per TE Instruction Sheet 408-8691 (Ring
Tongue Terminals, Butt Splices, and Parallel Splice. Operation of the Battery Powered Crimp Tool 2280308-[ ]
consists of:
Operation of the Battery Powered Crimp Tool. 2280308-[ ] consists of:
DANGER
Avoid personal injury. When operating toll or power unit, exercise caution while holding terminals or wire near the crimping
area.
1. Strip the wire to the dimensions provided for the terminals in TE Instruction Sheet 408-8691
(SOLISTRAND Terminals and Splices). Do not nick or cut the wire strands.
2. Select the proper color-coded terminal for the wire size. The wire size stamped on the terminal tongue
and on the crimping die must match the wire size selected.
3. Insert stripped wire fully into the terminal wire barrel.
CAUTION
Do NOT turn or twist the wire or terminal during insertion.
4. Place the terminal in the stationary die.
5. Holding the wires in place, activate the tool to complete the crimp.
6. When the crimp is completed, remove the terminal.
NOTE
If the terminal sticks in the die after crimping, apply a rocking action to the terminal to remove it from the die. Wipe light oil on
the dies to prevent sticking, or use spray dry lubricant.
NOTE
If it is necessary to retract the ram before a crimping cycle is completed, push the release switch. Pushing the release switch
will result in the complete refraction of the ram.
CAUTION
This tool is not designed for continuous operation. After 100 cycles, allow the crimp tool to cool for 15 minutes.
7. Inspect the crimp according to the crimping procedures for the terminals provided in TE Instruction
Sheet 408-8691 (SOLISTRAND Terminals and Splices).
6. PREVENTATIVE MAINTENANCE
6.1. Daily Maintenance
Perform the following maintenance on a daily basis:
1. Inspect the dies for wear or damage such as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is detected, return the tool to TE for repair.
3. Clean the tool, removing accumulations of dirt and grease on the head, particularly in areas where
dies are installed and terminals are crimped. Wipe the entire tool frequently with a clean, lint-free
cloth.
6.2. Yearly Maintenance
Once a year, or every 10,000 cycles (whichever comes first), the Latch Head Battery Powered Crimp Tool
should be returned to TE for inspection.
Rev B
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