409-32041 Datasheet, PDF (7/9 Pages) TE Connectivity Ltd – 12 Ton Pistol Grip

409-32041
4. USER INTERFACE INFORMATION
(Pre-Operation Testing)
4.1. Light Emitting Diode (LED) Indicators
White LED Work Light
This LED automatically turns on when the trigger is pulled. The indicator remains lit for ten seconds after the trigger is released.
Red LED Indicator
The tool is equipped with a special circuit board incorporating several important features. These features inform the user of the
current status of the unit. The red LED signals in the following cases:
WHAT HAPPENS
Red LED flashes for two seconds.
Red LED is lit constantly for 20 seconds at the end of the cycle.
Tool will not start. Red LED light remains lit for 20 seconds after
trigger is released.
Tool will stop. Red LED light remains lit for 20 seconds after the
trigger is released.
Tool will stop. The LED will flash for 20 seconds after the trigger is
released.
WHAT IT MEANS
The battery has been inserted in the tool.
Battery charge is below 17 volts at the beginning of the cycle.
Battery charge is below 16 volts at the beginning of the cycle.
Battery voltage drops below 13 volts during the cycle.
Motor current exceeds 20A during the cycle.
Circuit has become hot.
Figure 4
4.2. Pressure Sensor
The tool is equipped with a pressure sensor that alerts the user of an incomplete crimp.
 If the tool is manually retracted before completion of a crimp, the red LED will flash one time and an audible alarm will sound for
two seconds.
 If the tool is unable to reach the required crimp force, the red LED will flash three times and an audible alarm will sound until after
the trigger is released.
NOTE
The tool has an on-board memory of previous crimp cycles and the cycle count. This information can be accessed and
downloaded onto a computer using USB Adapter Module 2217896-1.
5. OPERATION
Do NOT operate the tool without dies.
5.1. Battery Installation and Removal
Refer to Figure 1.
NOTE
The Batteries Directive 2006/66/EC introduces new requirements from September 2008 on removability of batteries from
waste equipment in EU Member States. To comply with this Directive, this device is designed to allow the rechargeable
battery pack to be easily removed by the end-user when it needs to be replaced.
To install the battery, slide the battery into the bottom of the crimp tool until it can go no further. There will be an
audible “click” of the battery lock to indicate that the battery has been properly installed.
To remove the battery, disengage the battery lock by applying pressure on the lock toward the bottom of the
tool and slide the battery away from the tool.
DANGER
Always dispose of the old battery pack in an environmentally-responsible way, in accordance with local waste regulations.
Where possible, please recycle the battery cartridge. Contact your local authority for details of battery recycling locations in
your area.
Rev B
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