408-2029 Datasheet, PDF (8/10 Pages) TE Connectivity Ltd – ROTA-CRIMP Hand Crimping Tools

Straight Terminal
1
CABLE MAKER Battery Terminals
3
2
Flag Terminal
3
1
408- 2029
2
4
4
Area 2
5
Area 2
5
Straight Terminal
1 _{Crimps evenly spaced BUT NOT OVERLAPPED OR}
OFF END OF WIRE BARREL.
2 _{Diameter of stripped wire is within wire diameter}
range of terminal.
3 _{No nicked or missing conductor strands.}
4 _{Wire fully inserted.}
5 _{Selected die numbers match the number displayed in}
Area 2.
Flag Terminal
1 _{Crimps properly located. Crimps must not be off end of wire}
barrel.
2 _{Diameter of stripped wire is within wire diameter}
range of terminal.
3 _{No nicked or missing conductor strands.}
4 _{End of conductor is flush or extended approximately}
0.79 [.031] beyond end of terminal wire barrel.
5 _{Selected die numbers match the number displayed in}
Area 2.
Dies Bottomed
But Not Under
Pressure
28.58 [1.125]
to
38.10 [1.500]
Figure 9
Figure 8
No. 4 Dies in
Crimp Position
5. To loosen the adjustment:
a. --Turn both adjustment (ADJ) screws
COUNTERCLOCKWISE approximately 1/8 to
1/4 turn.
b. --Slightly loosen both lock (LOCK) screws by
turning them COUNTERCLOCKWISE.
Adjustment
Screws
c. --Flex the tool by opening and closing the tool
handles.
d. --Tighten both lock screws.
Lock
Screws
e. --Close the tool handles until the dies are
bottomed, but not under pressure. Check the
measurement between the tool handles and
repeat the adjustment procedure if necessary.
6. To tighten the adjustment:
a. --Turn both lock (LOCK) screws
COUNTERCLOCKWISE approximately 1/2 to
3/4 turn. --Turn both adjustment (ADJ) screws
CLOCKWISE approximately 1/8 to 1/4 turn.
b. --Flex the tool by opening and closing the tool
handles.
c. --Tighten both lock (LOCK) screws.
d. ---Close the tool handles until the dies are
bottomed but not under pressure. Check the
measurement between the tool handles and
repeat the adjustment procedure if necessary.
8 of 10
Rev D