408-2029 Datasheet, PDF (5/10 Pages) TE Connectivity Ltd – ROTA-CRIMP Hand Crimping Tools

408- 2029
CABLE MAKER Battery Terminals
Area 1 (Die Setting for Tool
Nos. 600850, 600850- 1 and 69015
Area 1 (Die Setting for Tool
Nos. 600850, 600850- 1 and 69015)
Straight
Area 2 (Die Setting for Tool
Nos. 601075, 601075- 1, and
69015
Area 2 (Die Setting for Tool
Nos. 601075, 601075- 1, and 69015)
TERMINAL
PART
NUMBER
WIRE
DIAMETER
RANGE
TOOL DIE
SETTINGS (See
Area 2 on Terminal)
29251
29253
29245--3
29245--5
29249
29249--3
29249--5
5.56 -- 6.91
[.219 -- .272]
4.75 -- 5.54
[.187 -- .218]
9.78 -- 10.97
[.385 -- .432]
6.93 -- 8.76
[.273 -- .345]
4
6
0
2
Figure 5
Flag
B
WIRE STRIP LENGTH
STRAIGHT
MIN
MAX
FLAG
20.637
[.813]
21.432
[.843]
“B” Dim
+.795 [.031]
4.4. Crimping Procedure for Flag Terminals (Figure 6)
NOTE
i
Make sure that crimps do not overlap or go off
the end of the wire barrel.
A. First Crimp (Figure 6)
1. Orient and position the flag terminal in the tool
dies.
2. Close the tool handles until the terminal is held
in place. Do not deform the wire barrel.
3. Insert the properly stripped wire until the end of
the conductor is flush with, or extends
approximately .79 [.031] in. beyond, the end of the
terminal wire barrel.
4. Close the tool handles to complete the crimp.
5. CRIMP INSPECTION
Inspect the crimped SOLISTRAND terminal or splice
by checking the features described in Figure 7.
Inspect the crimped CABLE MAKER terminal by
checking the features described in Figure 8. Use only
terminals and splices that meet the conditions
described.
6. INITIAL TOOL INSPECTION
AMP Hand Crimping Tools 601075 and 601075--1 are
inspected before shipment. The tool received should
be inspected immediately upon arrival to ensure that
it has not been damaged during shipment, and that it
performs according to the criteria described in this
sheet. If the tool is damaged upon arrival, retain the
shipping container, file a claim with the carrier, and
notify TE immediately.
B. Second Crimp (Figure 6)
1. Move the terminal into position for the second
crimp. Close the tool handles to complete the
crimp.
2. Refer to Section 5 and Figure 8 for battery
terminal crimp inspection procedure.
7. MAINTENANCE/INSPECTION
7.1. Daily Maintenance
1. Remove dust, moisture, and other contaminants
from the tool with a clean brush or a soft, lint--free
cloth. Do NOT use objects that could damage the
tool.
Rev D
5 of 10