408-2029 Datasheet, PDF (1/10 Pages) TE Connectivity Ltd – ROTA-CRIMP Hand Crimping Tools

ROTA- CRIMP* Hand Crimping Tools
601075 and 601075- 1
Instruction Sheet
408- 2029
21 APR 11 Rev D
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- use, production operations is available.
1. INTRODUCTION
This instruction sheet covers TE Connectivity Hand
Crimping Tools 601075 and 601075--1, which are
used to apply SOLISTRAND* and CABLE MAKER*
terminals to stranded copper wire. Figure 2 provides
a list of applicable wire sizes, terminal or splice CMA
range, and the appropriate minimum and maximum
wire strip lengths for each wire size and connector
type.
NOTE
i
Do NOT use these tools on aircraft applications
or on aluminum wire terminations.
3. CRIMPING PROCEDURE FOR
SOLISTRAND TERMINALS AND SPLICES
3.1. Die Setting (Figure 1)
1. Open the tool handles.
2. Check the die order chart on the tool and select
the left (L) and right (R) die numbers for the wire
size being used.
Embossed Numbers Must Match
Locator
Pin
Locator
Pin
Reasons for reissue are provided in Section 9,
REVISION SUMMARY.
2. DESCRIPTION
Indexing Pins
The hand crimping tools feature two rotating crimping
dies that are held in place by spring--loaded indexing
pins. Each die is positioned using a spring--loaded die
locator pin. Wire size designations are embossed on
the crimping dies to assure proper setting of the
crimping area, and a die order chart is included on the
tool for easy reference.
SOLISTRAND TERMINALS AND SPLICES
Figure 1
Ring Type
Terminal
TERMINAL OR SPLICE
WIRE SIZE RANGE,
mm ² [CMA]
6.6 -- 10.5 [13,100 -- 20,800]
10.5 -- 16.7 [20,800 -- 33, 100]
16.7 -- 26.6 [33,100 -- 52,600]
26.6 -- 42.4 [52,600 -- 83,700]
42.4 -- 60.5 [83,700 -- 119,500]
APPROX
WIRE SIZE,
AWG
8
6
4
2
1/0
Butt Splice
Parallel Splice
WIRE STRIP LENGTH
TERMINALS
BUTT
SPLICES
PARALLEL
SPLICES
MIN
MAX
MIN
MAX
MIN
MAX
8.33 [.328] 9.12 [.359] 10.32 [.406] 11.11 [.438] 10.32 [.406] 11.11 [.438]
9.92 [.391] 10.71 [.422] 11.90 [.469] 12.70 [.50] 11.11 [.438] 11.90 [.469]
11.50 [.453] 12.30 [.484] 13.49 [.531] 14.28 [.562] 13.49 [.531] 14.28 [.562]
13.09 [.515] 13.89 [.547] 15.08 [.594] 15.87 [.625] 15.08 [.594] 15.87 [.625]
18.65 [.734] 20.24 [.797] 15.87 [.625] 17.46 [.688] 17.46 [.688] 19.05 [.75]
Figure 2
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
PRODUCT INFORMATION 1--800--522--6752
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visit our website at www.te.com
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