408-10110 Datasheet, PDF (5/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

408- 10110
If the crimping chamber conforms to the gage
inspection, the dies are considered dimensionally
correct. If not, the dies must be replaced. For
additional information regarding the use of a plug
gage, refer to Instruction Sheet 408--7424.
6. REPLACEMENT
Order replacement dies through your representative,
or call 1--800--526--5142, or send a facsimile of your
purchase order to 717--986--7605, or write to:
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
7. REVISION SUMMARY
Revisions to this instruction sheet include:
S Updated document to corporate requirements
S Corrected dimensions in table in Figure 7
Die Closure
Configuration
GO Gage Element
Diameter
Suggested Plug Gage Design
NO- GO Gage Element
Diameter
Diameter
R
Radius
NEST
DIE
INDENTER
1--1490413--4
1901657--1
1--1490413--5
1901657--2
1--1490413--6
1901657--2
1--1490413--7
1901657--2
1--1490413--8
1901657--3
1--1490413--9
1901657--3
2--1490413--0
1901657--3
2--1490413--1
1901657--3
L
50.8 [2.00] Typ
DIE CLOSURE DIAMETER
GO
NO- GO
2.54
[.1000]
3.911
[.1540]
4.699
[.1850]
5.410
[.2130]
6.172
[.2430]
6.959
[.2740]
7.832
[.3080]
8.788
[.3460]
2.692
[.1060]
4.115
[.1620]
4.902
[.1930]
5.613
[.2210]
6.375
[.2510]
7.163
[.2820]
8.026
[.3160]
8.991
[.3540]
GAGE ELEMENT DIAMETER
GO
NO- GO
2.54--2.548
[.1000--.1003]
3.911--3.919
[.1540--.1543]
4.699--4.706
[.1850--.1853]
5.410--5.418
[.2130--.2133]
6.172--6.179
[.2430--.2433]
6.959--6.967
[.2740--.2743]
7.832--7.830
[.3080--.3083]
8.788--8.796
[.3460--.3463]
2.689--2.692
[.1059--.1060]
4.112--4.115
[.1619--.1620]
4.899--4.902
[.1929--.1930]
5.610--5.613
[.2209--.2210]
6.372--6.375
[.2509--.2510]
7.160--7.163
[.2819--.2820]
8.023--8.026
[.3159--.3160]
8.989--8.991
[.3539--.3540]
Dies Bottomed But
Not Under Pressure
Inspection of Crimping Chamber
Crimping Chamber
R
Radius
DIMENSION
L
(Typ)
R
7.92
[.312]
3.18
[.125]
11.09
[.437]
4.34
[.171]
11.09
[.437]
5.54
[.218]
11.09
[.437]
6.35
[.250]
11.09
[.437]
7.52
[.296]
14.27
[.562]
14.27
[.562]
8.33
[.328]
3.525
[.375]
14.27
[.562]
10.693
[.421]
Crimping
Chamber
Plug Gage
GO
Element
GO element must pass
completely through the
crimping chamber.
Figure 7
NO- GO
Element
NO- GO element may enter
partially, but must not pass
completely through the
crimping chamber.
Rev D
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