408-10110 Datasheet, PDF (2/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

Hydraulic Crimping Head
Upper Die
Release Button
Yoke
Nest
Indenter
“C” Head
Ram
(Advanced)
Lower Die
Release Button
408- 10110
Hydraulic Hand Crimping Tool
Yoke
Stationary Die
Release Button
Nest
Indenter
“C” Head
Ram
(Advanced)
Moving Die
Release Button
Figure 2
DANGER
To avoid personal injury, make sure to exercise
extreme caution when using the head or tool.
Avoid depressing the footswitch or trigger control
when installing or removing the dies.
3.1. Die Installation
1. Depress the upper die release button (head) or
stationary die release button (tool) located on the
“C”--head. See Figure 2.
2. Slide the nest into place in the “C”--head. See
Figure 2.
3. Release the button, and rock the nest back and
forth until the nest snaps into position.
4. Activate the head or tool according to the
instructions included with the head or tool until the
lower die release button (head) or moving die
release button (tool) located in the ram is exposed.
Depress the button.
5. Slide the indenter into position in the ram. See
Figure 2.
6. Release the button, and rock the indenter back
and forth until the indenter snaps into position.
7. Return ram to the down position.
3.2. Die Removal
1. Depress the upper die release button (head) or
stationary die release button (tool) located on the
“C”--head, and slide the nest out. See Figure 2.
2. Activate the head or tool according to the
instructions included with the head or tool until the
lower die release button (head) or stationary die
release button (tool) located in the ram is exposed.
3. Depress the button, and slide the indenter out of
the ram.
4. CRIMPING PROCEDURE
1. Ensure that the wire range or size stamped on
the terminal or splice corresponds with the wire
size being used and the wire range or size marked
on the nest and indenter.
2. Strip the wire to the dimension given in Figure 3.
DO NOT nick or cut the wire strands.
Note: Not to Scale
Strip Length
(Refer to Table)
Insulation
Conductors
NOMINAL WIRE SIZE (AWG)
8
6
4
2
1
1/0
2/0
3/0
4/0
Figure 3
STRIP LENGTH
11.43 [.450]
12.06 [.475]
13.34 [.525]
14.60 [.575]
15.87 [.625]
17.46 [.688]
19.05 [.750]
20.64 [.812]
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Rev D