408-10110 Datasheet, PDF (1/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

Crimping Dies for
Heavy- Duty Seamless Straight
Ring Tongue Terminals and Butt Splices
Instruction Sheet
408- 10110
16 MAY 11 Rev D
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- use, production operations is available.
Indenter
(Moving Die)
Nest
(Stationary Die)
NOMINAL WIRE SIZE
(AWG)
8
6
4
2
1
1/0
2/0
3/0
4/0
CRIMPING DIE
INDENTER
NEST
1901657--1
1--1490413--4
1901657--2
1--1490413--5
1901657--2
1--1490413--6
1901657--2
1--1490413--7
1901657--2
1--1490413--7
1901657--3
1--1490413--8
1901657--3
1--1490413--9
1901657--3
2--1490413--0
1901657--3
2--1490413--1
Figure 1
USED IN
Hydraulic Crimping Head
1490747--1,
1901820--1, or
1901821--1
or
Hydraulic Hand Crimping Tool
1490748--1 or
1490749--1
1. INTRODUCTION
This instruction sheet provides application
instructions, maintenance, and inspection procedures
for the crimping dies listed in Figure 1. These dies are
used to crimp heavy--duty seamless straight ring
tongue terminals and butt splices onto solid or
stranded copper wire also listed in Figure 1.
Refer to Catalog 1308674 for information and part
numbers for the terminals and splices.
The dies are designed to be installed in a hydraulic
crimping head or hydraulic hand crimping tool.
Available heads and tools are listed in Figure 1.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
2. DESCRIPTION
Each die consists of a nest and an indenter (available
separately) which are retained in the crimping head or
crimping tool by retainer pins. The nest is positioned
in the yoke and the indenter is positioned in the ram.
3. DIE INSTALLATION AND REMOVAL
Refer to Figure 1 and determine the correct dies, wire
size, crimping head, and hydraulic hand tool to use.
NOTE
i
Dimensions on this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for identification only and are not
drawn to scale.
CAUTION
!
Never operate the head or tool with the dies
removed.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
PRODUCT INFORMATION 1--800--522--6752
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visit our website at www.te.com
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