408-10110 Datasheet, PDF (4/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

ACCEPT
3
1
Terminal
4
2
6
REJECT
1
4
408- 10110
2
1
Splice
3
4
3
2
4
1
3
5
2
1 Crimp is centered on wire barrel. Crimp may be off
center but not off end of wire barrel.
2 Wire size being used matches the wire range or size
stamped on terminal or splice and dies.
3 _{Wire insulation does not enter wire barrel.}
4 _{End of wire is visible through sight hole of terminal or}
splice.
1 Crimp is off end of wire barrel.
2 Wire size being used does not match the wire range
or size stamped on terminal or splice and dies.
3 _{Wire insulation enters wire barrel. Check that the}
strip length is correct.
4 _{End of wire is not visible through sight hole of terminal}
or splice. Wire was not inserted far enough.
5 _{Excessive “flash” on terminal or splice. This indicates}
damaged dies or wrong wire size, splice, or tooling com-
bination was used.
5 _{Nicked or missing strands.}
Figure 5
2. Check all surfaces for wear. Inspect the crimp
area for flattened, chipped, cracked, worn, or
broken areas. If damage is evident, the die must
be replaced. Refer to Figure 6.
Flattened
Pitted
Chipped
Broken
Figure 6
B. Gaging the Crimping Chamber
This inspection requires the use of a plug gage
conforming to the dimensions in Figure 7. Refer to
Figure 7, and gage the crimping chamber as follows:
1. Mate the dies until it is evident that they have
bottomed. Hold the dies in this position.
2. Align the GO element with the wire barrel
crimping chamber. Push the element straight into
the the crimping chamber without using force. The
GO element must pass completely through the
crimping chamber.
3. Align the NO--GO element and try to insert it
straight into the same crimping chamber. The
NO--GO element may start entry but must not pass
completely through.
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Rev D