408-1602 Datasheet, PDF (2/11 Pages) TE Connectivity Ltd – For information on tool setup and operation, refer to Instruction Sheet

408-1602
2. DESCRIPTION
The die assemblies are either single-crimp or dual-crimp sets; each consisting of an anvil subassembly
(stationary die) and an indenter subassembly (moving die).
3. DIE INSTALLATION AND REMOVAL
DANGER
Avoid personal injury. When using power unit, exercise caution to avoid accidentally depressing foot switch or trigger control
when changing dies.
3.1. Die Installation
NOTE
Die assemblies are coated with a preservative to prevent rust and corrosion. Wipe the preservative from the dies (particularly
from the crimping areas) before installing the dies.
Refer to Figure 1 to verify that wire size to be used is compatible with die assembly. Select the proper terminal
or splice for the wire size to be used. Ensure the wire size stamped on the terminal or splice corresponds to the
wire size stamped on the stationary die. Determine the correct wire load by referring to the CMA range listed in
Figure 1. The total CMA of wires being used must be within the CMA range of the terminal or splice. Proceed
as follows:
1. Loosen the lock screw in the top of the crimping head (see Figure 2 for location).
2. Insert the shank of the stationary die into the top section of the crimping head and secure by
tightening the lock screw (see Figure 2).
NOTE
Verify the die is fully inserted and that the flat area on the shank faces the lock screw.
Figure 2
3. Activate the power unit and advance the ram until the setscrew on the ram is visible.
DANGER
Take care to prevent depressing the foot switch or trigger control while installing dies or loosening or tightening setscrew.
Rev C
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