408-10207 Datasheet, PDF (4/5 Pages) Tyco Electronics – PRO–CRIMPER III Hand Tool Assembly

PRO-CRIMPER III Hand Tool Assembly 1976444-1 with Die Assembly 1976444-2
Locator
Back of Tool
(Wire Side)
Locator in
Wire Stop Slot
of Contact
Locator
Assembly
Nest of
Anvils
Wire
408-10207
Wire Against
Locator
Strip Length
(Ref)
Figure 4
5. CRIMP HEIGHT INSPECTION
This inspection requires the use of a micrometer with
a modified anvil. It is recommended using a modified
micrometer (Crimp Height Comparator
RS–1019–5LP) which may be purchased from:
Shearer Industrial Supply Co.
717–767–7575
VALCO
610–691–3205
Proceed as follows:
1. Crimp a contact according to Section 4,
CRIMPING PROCEDURE.
2. Center the most compressed area of the wire
barrel crimp (opposite the seam) on the anvil of the
crimp height comparator, and rotate the movable
handle until the spindle tip touches the wire barrel.
DO NOT go beyond initial contact; otherwise, this
could cause a depression and result in an
inaccurate reading.
3. Check the height of the crimped wire barrel
against the crimp height dimension given in
Figure 5. If the crimp height conforms to the
dimension, the tool is considered dimensionally
correct. Lubricate the tool with a thin coat of any
good SAE 20 motor oil. If it does not, adjust the
crimp height according to Section 7.
6. CRIMP HEIGHT ADJUSTMENT (Figure 6)
The tool ratchet mechanism features an adjustment
wheel with numbered settings. The adjustment wheel
controls the amount of handle pressure exerted on
the jaws during crimping. Check the crimp height
according to Section 5. If the crimp height is not
acceptable, adjust the crimp height as follows:
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the front of the tool.
Screwdriver
Point of Spindle
on Center of
Wire Barrel
(Opposite Seam)
1.29+0.51
[.051+.002]
Crimp Height
Ratchet Adjustment
Wheel
Modified
Anvil
4 of 5
Figure 5
Tyco Electronics Corporation
Lockscrew
Figure 6
Rev A