408-10207 Datasheet, PDF (2/5 Pages) Tyco Electronics – PRO–CRIMPER III Hand Tool Assembly

PRO-CRIMPER III Hand Tool Assembly 1976444-1 with Die Assembly 1976444-2
408-10207
Screw
Lock Nut
Socket Contact
DD Support
Pin Contact
D Support
Locator
Assembly
Locator
Tool Frame
Chamfered
Edge
Wire Crimper
Die Retaining Pins
(4 Places)
Insulation
Crimper
Chamfered
Edge
Wire Anvil
Insulation
Anvil
Chamfered
Edge
Short Die Retaining
Screw
Long Die Retaining
Screw
D Supplied Installed onto Locator Assembly
DD Supplied Separately and Must Be Installed onto Locator Assembly
Figure 2
The die assembly consists of a wire anvil, an
insulation anvil, a wire crimper, and an insulation
crimper. When closed, the dies form a crimping
chamber. Die retaining pins and die retaining screws
are used to secure the dies in the tool frame. A
locator assembly is included with the die assembly
and must be attached to the outside of the tool frame.
The locator assembly features a locator, spring
retainer, and pin contact support. A lock nut is used to
hold the locator assembly in place.
A socket contact support (supplied separately) must
be installed onto the locator assembly.
3. INSTALLATION AND REMOVAL OF
DIE ASSEMBLY AND LOCATOR ASSEMBLY (Figure 2)
1. Close the tool handles until the ratchet releases,
then allow the handles to open fully.
NOTE
i
The ratchet has detents that create audible clicks
as the tool handles are closed.
2. Remove the two die retaining screws from the
tool jaws.
3. Place the wire anvil and insulation anvil in the
moving jaw so that the chamfered edges and
marked surfaces face outward.
4. Insert the two die retaining pins through the
outer–most holes.
5. Insert the short die retaining screw through the
hole of the moving jaw and hole of both anvils, and
tighten the screw just enough to hold the anvils in
place. DO NOT completely tighten the screw.
6. Place the wire crimper and insulation crimper in
the stationary jaw so that the chamfered corners
and marked surfaces face outward.
7. Insert the two remaining die retaining pins
through the outer–most holes.
8. Insert the long die retaining screw through the
hole of the stationary jaw and hole of both
crimpers, and tighten the screw just enough to hold
the crimpers in place. DO NOT completely tighten
the screw.
2 of 5
Tyco Electronics Corporation
Rev A