408-4050 Datasheet, PDF (3/6 Pages) Tyco Electronics – Crimp Quality Monitor

408-4050
Sensor Mount Bracket
Sensor Cover
Magnet
Assembly
3. Loosely fasten the sensor bracket to the left side
gib, making sure that the fixture is in the magnet
cavity of the ram.
4. Using the long screw, fasten the fixture to the ram
cavity. Tighten screw. This positions the sensor
bracket relative to the magnet in the ram.
5. Tighten the sensor bracket mounting screws.
Remove the fixture and fasten it to the gib as shown
in Figure 3. Fasten the sensor magnet with the
chamfered edges down in the ram cavity. (You may
hand cycle the ram up to install the sensor magnet.)
6. Install the transducer assembly to the sensor
bracket with the position sensor oriented on the
lower half and toward the ram.
7. When the system is completely assembled, the
sensor will have to be adjusted. Refer to Section 5,
ADJUSTMENT.
Connect
to CQM
Fixture
Gib
Transducer
Assembly
Figure 3
1. Position the terminating machine's ram at bottom-
dead-center.
2. Remove the position sensor from the sensor
bracket. Install the fixture onto the sensor bracket
by using the two screws from the sensor. See
Figure 4.
Sensor Mount Bracket
Fixture
3.4. Cable Connections
1. The supplied cable has a 15-position
subminiature "D" connector which mates to the
connector labeled
on back of the Crimp
Quality Monitor.
2. The cable splits into two sections. The four-
position connector goes to the base plate and the
three-position connector goes to the position
sensor.
3. The four-position connector can attach to the
base plate in either of two orientations (either 0 or
180 degrees); either orientation will work correctly.
4. The three-position connector has a mark to
indicate position 1 on the connector. Align this mark
with the corresponding mark on the position
sensor's connector and attach the connectors.
5. The sensor cover provides a strain relief for the
cable that connects to the position sensor. A cable
clamp mounts to the cover with a socket head
screw and hex nut. Slide the cable clamp onto the
cable and loosely mount the clamp to the cover.
Position the cover in its proper location and adjust
the cable to provide ample strain relief. Tighten the
cable clamp hardware.
6. Attach the cover to the sensor bracket with the
two screws provided.
4. OPERATION
Refer to Customer Manual 409-10091 for Crimp
Quality Monitor operating instructions. The six position
sensor numbers located on the sensor cover must be
entered on the CQM SYSTEM SETTINGS/POSITION
SENSOR screen.
Sensor Mount Bracket Mounting Holes
Figure 4
Rev E
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